Manuals / Woods Equipment / Lawn and Garden / Brush Cutter

Woods Equipment DS120, DS96 manual Index

Models: DS120 DS96

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INDEX

A

ASSEMBLY

Assemble - DS120 Pull-Type Cutter Rear Half 39

Install Attitude Rod 39

Install Height Adjustment Device 39

Install Hydraulic Hose 39

Install Rear Tailwheel 39

Install Spring Arm 39

Assemble - DS96 Pull-Type Cutter Rear Half 37

Install Attitude Rod 37

Install Height Adjustment Device 37

Install Hydraulic Hose 38

Install Rear Tailwheel 37

Assemble DS120 Mounted Cutter 45

Install A-Frame 45

Category 2 Standard Hitch 45

Category 3 Standard Hitch 45

Install Driveline 46

Install Height Adjustment Device 45

Install Hydraulic Hoses 45

Install Tailwheel Arms 45

Assemble DS96 Mounted Cutter 43

Install A-Frame 43

Install Driveline 43

Install Tailwheel Arms 43

Dealer Set-up Instructions 37

Install 3-Joint Driveline 41

Attach Driveline to H-Frame 41

Install Drive Shield & Hose Holder 41

Install Driveline 41

Install Front Drive 41

Install H-Frame 41

Install SMV Bracket 41

Install Tongue DS96 & DS120 Cutters 41

D

DEALER CHECK

Check Lists

Delivery (Dealer’s Responsibility) 49

Pre-Delivery (Dealer’s Responsibility) 49

DEALER SERVICE

Crossbar

Crossbar Installation 34

Crossbar Removal 33

Timing Crossbar 34

Gearbox Maintenance 27

Horizontal Shaft Seal Repair 28

Seal Installation 27

Seal Replacement 27

Vertical Shaft Seal Repair (Spindle Gearbox)

28

Side Drive Service 32

Spindle Gearbox Repair 28

Assemble Gearbox 29

Disassemble Gearbox 28

Reinstall Gearbox 29

Remove Gearbox 28

Splitter Gearbox Repair 31

Assemble Gearbox 32

Disassemble Gearbox 31

Reinstall Gearbox 32

Remove Gearbox 31

Universal Joint

Assembly 35

Disassembly 35

Repair 35

G

GENERAL

Abbreviations 74

Bolt Size Chart 74

Bolt Torque Chart 73

General Information 4

Introduction 2

Obtaining Replacement Manuals 2

Product Registration 2

Specifications 4

Table of Contents 3

Warranty

Product 71

Replacement Parts 1

O

OPERATION

Attitude Adjustment - Pull-Type 18

Normal Mowing 18

Shredding 18

Blade Selection 18

Connect Cutter to Tractor - Mounted

DS120 Category 2 Quick Hitch 16 DS120 Category 2 Standard Hitch 15 DS120 Category 3 Quick Hitch 16 DS120 Category 3 Standard Hitch 16 DS120 Hydraulic Connection 16 DS96 Category 2 Quick Hitch 15 DS96 Category 2 Standard Hitch 15

Connect Cutter to Tractor - Pull-Type 14

Hydraulic Connection 15

Interference Check 15

Cutting Height Adjustment 17

Mounted 18

Pull-Type 18

(Rev. 2/6/2009) MAN0390 (Rev. 4/6/2007)

Index 75

Image 75

Woods Equipment DS120, DS96 manual Index

Contents

ROTARY CUTTER DS96 DS120OPERATORS MANUAL TO THE OWNER 2 IntroductionSerial Number see Safety Decal section for location TO THE DEALERIntroduction TABLE OF CONTENTSDS96 SPECIFICATIONS4 Introduction GENERAL INFORMATIONBE SAFE BE ALERT BE ALIVE BE TRAINED Before Operating Mowers SafetyFree Mower Safety Video Safety Training Does Make a DifferenceAlso, available from the Association of Equipment Manufacturers 6 SafetyFree Mower/Cutter Safety Video Order Form Please send meTRAINING SAFETY RULESSafety ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVEDOPERATION 8 SafetySAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVEDMAINTENANCE SafetySAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVEDSTORAGE 10 SafetySAFETY RULES ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVEDSafety Decals continued on next page SAFETY & INSTRUCTIONAL DECALSSafety ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVEDSafety Decals continued from previous page 12 SafetySAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVEDUse a clean, damp cloth to clean safety decals SafetySAFETY & INSTRUCTIONAL DECALS ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVEDCONNECT CUTTER TO TRACTOR PULL-TYPE 14 OperationOPERATION TRACTOR STABILITYInterference Check OperationTractor Adjustments Hydraulic ConnectionDS120 Category 3 Quick Hitch 16 OperationDS120 Category 2 Quick Hitch DS120 Category 3 Standard HitchDRIVELINE INTERFERENCE CHECK CUTTING HEIGHT ADJUSTMENTOperation 1-9/16Pull-Type Units 18 OperationATTITUDE ADJUSTMENT PULL-TYPE Normal Mowing DRIVELINE ADJUSTMENT PULL-TYPECutter Operation OperationTRACTOR OPERATION OPERATING TECHNIQUE20 Operation STORAGEPRE-OPERATION CHECK LIST OWNERS RESPONSIBILITY LUBRICATION Owner ServiceOWNER SERVICE BLOCKING METHOD22 Owner Service Installing BladesSERVICING BLADES Removing Blades Figure Sharpening Blades Owner Service24 Owner Service ADJUSTING SLIP CLUTCHRUBBER DISK REPLACEMENT CLEANING After Each Use Owner ServiceRepairing Rubber Shielding Repairing Optional Chain ShieldingTROUBLESHOOTING 26 TroubleshootingSEAL REPLACEMENT Dealer ServiceDEALER SERVICE GEARBOX MAINTENANCESPINDLE GEARBOX REPAIR 28 Dealer ServiceVERTICAL SHAFT SEAL REPAIR SPINDLE BOX HORIZONTAL SHAFT SEAL REPAIRDealer Service REINSTALL GEARBOXASSEMBLE GEARBOX 30 Dealer Service DISASSEMBLE SPLITTER GEARBOX Dealer ServiceSPLITTER GEARBOX REPAIR REMOVE GEARBOX FROM CUTTERASSEMBLE GEARBOX 32 Dealer ServiceREINSTALL GEARBOX SIDE DRIVE SERVICECROSSBAR REMOVAL Dealer Service34 Dealer Service CROSSBAR INSTALLATIONCROSSBAR TIMING UNIVERSAL JOINT REPAIR Dealer ServiceU-JOINT DISASSEMBLY U-JOINT ASSEMBLYSERVICING TIRES SAFELY 36 Dealer ServiceInstall Attitude Rod AssemblyASSEMBLY INSTRUCTIONS Install Rear TailwheelInstall Hydraulic Hose 38 AssemblyInstall Spring Arm AssemblyInstall Rear Tailwheel Install Attitude RodDS120 Pull-Type - Rear Half 40 AssemblyInstall H-Frame AssemblyINSTALL TONGUE DS96 & DS120 CUTTERS INSTALL 3-JOINT DRIVELINE Install DrivelineTongue and Driveline Installation 42 AssemblyInstall Driveline AssemblyInstall A-Frame Install Tailwheel ArmsDS96 Mounted Assembly 44 AssemblyInstall Height Adjustment Device AssemblyInstall A-Frame Install Tailwheel ArmsInstall Driveline 46 AssemblyAssembly INSTALL RUBBER SHIELDINGFILL GEARBOXES INSTALL CHAIN SHIELDING OPTIONAL 48 AssemblyDELIVERY CHECK LIST DEALER’S RESPONSIBILITY Dealer Check ListsDEALER CHECK LISTS PRE-DELIVERY CHECK LIST DEALER’S RESPONSIBILITYMAN0390 Rev. 4/6/2007 50 Dealer Check ListsPARTS INDEX Rotary Cutters DS96 & DS120 PartsDS96 / DS120 MAIN FRAME ASSEMBLY 52 PartsDS120 DS96 / DS120 MAIN FRAME PARTS LISTParts DS96DS96 / DS120 PULL-TYPE ASSEMBLY, FRONT HALF 54 PartsDS120 DS96 / DS120 PULL-TYPE ASSEMBLY, FRONT HALF PARTS LISTParts DS96DESCRIPTION 56 PartsDS96 PULL-TYPE ASSEMBLY, REAR HALF PARTDESCRIPTION DS120 PULL-TYPE ASSEMBLY, REAR HALFParts PARTDESCRIPTION 58 PartsDS96 MOUNTED ASSEMBLY PARTDESCRIPTION DS120 MOUNTED ASSEMBLYParts PARTDESCRIPTION 60 PartsDS96 / DS120 MOUNTED TAILWHEEL ASSEMBLY PARTDESCRIPTION DS96 / DS120 SPLITTER GEARBOX ASSEMBLYParts PARTDS96 / DS120 SPINDLE GEARBOX ASSEMBLY 62 PartsPART DS96 / DS120 SPINDLE GEARBOX ASSEMBLY PARTS LISTParts DS96 / DS120 FLEXIBLE COUPLERDESCRIPTION 64 PartsDS96 / DS120 PULL-TYPE DRIVELINE, REAR 1/3 PARTDESCRIPTION DS96 / DS120 SLIP CLUTCH DRIVE ASSEMBLYParts PARTDESCRIPTION 66 PartsDS96 / DS120 3-JOINT DRIVE, FRONT 2/3 PARTDESCRIPTION WHEEL & TIRE ASSEMBLYParts PARTDS120 68 PartsDS96 / DS120 BELT SHIELDING DS96DS120 PartsDS96 / DS120 CHAIN SHIELDING OPTIONAL DS96DESCRIPTION 70 Parts3 X 8 SINGLE-ACTING HYDRAULIC CYLINDER PARTPART PartsHYDRAULIC CYLINDER STROKE CONTROL KIT OPTIONAL PARKING JACK PULL-TYPEDESCRIPTION 72 PartsCROSSBAR PULLER OPTIONAL PARTCHART BOLT TORQUE CHARTAppendix SAE SERIES A TORQUE CHARTSAE Bolt Thread Sizes BOLT SIZE CHART74 Appendix ABBREVIATIONSINDEX Index76 Index Duration from date of WARRANTYAll Models Except Mow’n MachineTM Zero-Turn Mowers Part orF-8494 Rev. 6/23/2005 WARRANTYReplacement Parts For All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles