Manuals / Woods Equipment / Lawn and Garden / Brush Cutter

Woods Equipment DS96, DS120 manual Index

Models: DS120 DS96

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	Driveline Adjustment - Pull-Type 18	Rubber Shielding 25
	Driveline Attachment - Mounted 16
	Driveline interference Check 17	P
	Operating Technique 19	P
	Cutter Operation 19
	Mowing Tips 19	PARTS
	Recommended Speed 14	Index to Parts Lists 51
	Storage 20
	Tractor Operation 19
	Tractor Stability 14	S
	Transporting 19
	Wheel Spacing - DS120 Only 18	SAFETY
		SAFETY
	OWNER SERVICE	Blocking Method 21
	OWNER SERVICE	Check Lists
	Adjusting Slip Clutch 24	Check Lists
	Adjusting Slip Clutch 24	Delivery (Dealer’s Responsibility) 49
	Blocking Method 21	Pre-Delivery (Dealer’s Responsibility) 49
	Cleaning 25	Pre-Delivery (Dealer’s Responsibility) 49
	Cleaning 25	Pre-Operation (Owner’s Responsibility) 20
	Jackstand Placement Diagram 22	Pre-Operation (Owner’s Responsibility) 20
	Jackstand Placement Diagram 22	Free Mower Safety Video Order Form 5, 6
	Lubrication 21	Free Mower Safety Video Order Form 5, 6
	Lubrication 21	Safety & Instructional Decals 11
	Driveline 21	Safety & Instructional Decals 11
	Driveline 21	Safety Rules 7, 8, 9, 10
	Gearbox 21	Safety Rules 7, 8, 9, 10
	Gearbox 21	Safety Symbols Explained 2
	Lubrication Points Diagram 22	Safety Symbols Explained 2
	Lubrication Points Diagram 22
	Servicing Blades 22	T
	Installing Blades 22	T
	Removing Blades 22
	Sharpening Blades 23	TROUBLESHOOTING
	Shielding Repair	Troubleshooting 26
	Optional Chain Shielding 25

76Index

(Rev. 2/6/2009) MAN0390 (Rev. 4/6/2007)

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Woods Equipment DS96, DS120 manual Index

Contents

DS96 DS120 ROTARY CUTTEROPERATORS MANUAL 2 Introduction Serial Number see Safety Decal section for locationTO THE DEALER TO THE OWNERTABLE OF CONTENTS IntroductionSPECIFICATIONS 4 IntroductionGENERAL INFORMATION DS96Safety Free Mower Safety VideoSafety Training Does Make a Difference BE SAFE BE ALERT BE ALIVE BE TRAINED Before Operating Mowers6 Safety Free Mower/Cutter Safety Video Order FormPlease send me Also, available from the Association of Equipment ManufacturersSAFETY RULES SafetyATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED TRAINING8 Safety SAFETY RULESATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED OPERATIONSafety SAFETY RULESATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED MAINTENANCE10 Safety SAFETY RULESATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED STORAGESAFETY & INSTRUCTIONAL DECALS SafetyATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED Safety Decals continued on next page12 Safety SAFETY & INSTRUCTIONAL DECALSATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED Safety Decals continued from previous pageSafety SAFETY & INSTRUCTIONAL DECALSATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED Use a clean, damp cloth to clean safety decals14 Operation OPERATIONTRACTOR STABILITY CONNECT CUTTER TO TRACTOR PULL-TYPEOperation Tractor AdjustmentsHydraulic Connection Interference Check16 Operation DS120 Category 2 Quick HitchDS120 Category 3 Standard Hitch DS120 Category 3 Quick HitchCUTTING HEIGHT ADJUSTMENT Operation1-9/16 DRIVELINE INTERFERENCE CHECK18 Operation ATTITUDE ADJUSTMENT PULL-TYPE Normal MowingDRIVELINE ADJUSTMENT PULL-TYPE Pull-Type UnitsOperation TRACTOR OPERATIONOPERATING TECHNIQUE Cutter OperationSTORAGE 20 OperationPRE-OPERATION CHECK LIST OWNERS RESPONSIBILITY Owner Service OWNER SERVICEBLOCKING METHOD LUBRICATIONInstalling Blades 22 Owner ServiceSERVICING BLADES Removing Blades Figure Owner Service Sharpening BladesADJUSTING SLIP CLUTCH 24 Owner ServiceRUBBER DISK REPLACEMENT Owner Service Repairing Rubber ShieldingRepairing Optional Chain Shielding CLEANING After Each Use26 Troubleshooting TROUBLESHOOTINGDealer Service DEALER SERVICEGEARBOX MAINTENANCE SEAL REPLACEMENT28 Dealer Service VERTICAL SHAFT SEAL REPAIR SPINDLE BOXHORIZONTAL SHAFT SEAL REPAIR SPINDLE GEARBOX REPAIRREINSTALL GEARBOX Dealer ServiceASSEMBLE GEARBOX 30 Dealer Service Dealer Service SPLITTER GEARBOX REPAIRREMOVE GEARBOX FROM CUTTER DISASSEMBLE SPLITTER GEARBOX32 Dealer Service REINSTALL GEARBOXSIDE DRIVE SERVICE ASSEMBLE GEARBOXDealer Service CROSSBAR REMOVALCROSSBAR INSTALLATION 34 Dealer ServiceCROSSBAR TIMING Dealer Service U-JOINT DISASSEMBLYU-JOINT ASSEMBLY UNIVERSAL JOINT REPAIR36 Dealer Service SERVICING TIRES SAFELYAssembly ASSEMBLY INSTRUCTIONSInstall Rear Tailwheel Install Attitude Rod38 Assembly Install Hydraulic HoseAssembly Install Rear TailwheelInstall Attitude Rod Install Spring Arm40 Assembly DS120 Pull-Type - Rear HalfAssembly INSTALL TONGUE DS96 & DS120 CUTTERSINSTALL 3-JOINT DRIVELINE Install Driveline Install H-Frame42 Assembly Tongue and Driveline InstallationAssembly Install A-FrameInstall Tailwheel Arms Install Driveline44 Assembly DS96 Mounted AssemblyAssembly Install A-FrameInstall Tailwheel Arms Install Height Adjustment Device46 Assembly Install DrivelineINSTALL RUBBER SHIELDING AssemblyFILL GEARBOXES 48 Assembly INSTALL CHAIN SHIELDING OPTIONALDealer Check Lists DEALER CHECK LISTSPRE-DELIVERY CHECK LIST DEALER’S RESPONSIBILITY DELIVERY CHECK LIST DEALER’S RESPONSIBILITY50 Dealer Check Lists MAN0390 Rev. 4/6/2007Parts PARTS INDEX Rotary Cutters DS96 & DS12052 Parts DS96 / DS120 MAIN FRAME ASSEMBLYDS96 / DS120 MAIN FRAME PARTS LIST PartsDS96 DS12054 Parts DS96 / DS120 PULL-TYPE ASSEMBLY, FRONT HALFDS96 / DS120 PULL-TYPE ASSEMBLY, FRONT HALF PARTS LIST PartsDS96 DS12056 Parts DS96 PULL-TYPE ASSEMBLY, REAR HALFPART DESCRIPTIONDS120 PULL-TYPE ASSEMBLY, REAR HALF PartsPART DESCRIPTION58 Parts DS96 MOUNTED ASSEMBLYPART DESCRIPTIONDS120 MOUNTED ASSEMBLY PartsPART DESCRIPTION60 Parts DS96 / DS120 MOUNTED TAILWHEEL ASSEMBLYPART DESCRIPTIONDS96 / DS120 SPLITTER GEARBOX ASSEMBLY PartsPART DESCRIPTION62 Parts DS96 / DS120 SPINDLE GEARBOX ASSEMBLYDS96 / DS120 SPINDLE GEARBOX ASSEMBLY PARTS LIST PartsDS96 / DS120 FLEXIBLE COUPLER PART64 Parts DS96 / DS120 PULL-TYPE DRIVELINE, REAR 1/3PART DESCRIPTIONDS96 / DS120 SLIP CLUTCH DRIVE ASSEMBLY PartsPART DESCRIPTION66 Parts DS96 / DS120 3-JOINT DRIVE, FRONT 2/3PART DESCRIPTIONWHEEL & TIRE ASSEMBLY PartsPART DESCRIPTION68 Parts DS96 / DS120 BELT SHIELDINGDS96 DS120Parts DS96 / DS120 CHAIN SHIELDING OPTIONALDS96 DS12070 Parts 3 X 8 SINGLE-ACTING HYDRAULIC CYLINDERPART DESCRIPTIONParts HYDRAULIC CYLINDER STROKE CONTROL KIT OPTIONALPARKING JACK PULL-TYPE PART72 Parts CROSSBAR PULLER OPTIONALPART DESCRIPTIONBOLT TORQUE CHART AppendixSAE SERIES A TORQUE CHART CHARTBOLT SIZE CHART 74 AppendixABBREVIATIONS SAE Bolt Thread SizesIndex INDEX76 Index WARRANTY All Models Except Mow’n MachineTM Zero-Turn MowersPart or Duration from date ofWARRANTY Replacement Parts For All Models Except Mow’n MachineTMZero-Turn Mowers and Woods BoundaryTM Utility Vehicles F-8494 Rev. 6/23/2005