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Woods Equipment
manual Parts, DS96 / DS120 MAIN FRAME ASSEMBLY
Models:
DS120
DS96
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Troubleshooting
Specs
Install
Parts list
Bolt Torque Chart
Rubber Disk Replacement
Warranty
Maintenance
Repairing Rubber Shielding
U-Joint Disassembly
Page 52
Image 52
DS96 / DS120 MAIN FRAME ASSEMBLY
22 - Complete decal set
23 - Safety decal set
52
Parts
(Rev. 2/6/2009)
MAN0390 (Rev. 4/6/2007)
Page 51
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Page 52
Image 52
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Contents
DS96 DS120
ROTARY CUTTER
OPERATORS MANUAL
2 Introduction
Serial Number see Safety Decal section for location
TO THE DEALER
TO THE OWNER
TABLE OF CONTENTS
Introduction
SPECIFICATIONS
4 Introduction
GENERAL INFORMATION
DS96
Safety
Free Mower Safety Video
Safety Training Does Make a Difference
BE SAFE BE ALERT BE ALIVE BE TRAINED Before Operating Mowers
6 Safety
Free Mower/Cutter Safety Video Order Form
Please send me
Also, available from the Association of Equipment Manufacturers
SAFETY RULES
Safety
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
TRAINING
8 Safety
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
OPERATION
Safety
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
MAINTENANCE
10 Safety
SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
STORAGE
SAFETY & INSTRUCTIONAL DECALS
Safety
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
Safety Decals continued on next page
12 Safety
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
Safety Decals continued from previous page
Safety
SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
Use a clean, damp cloth to clean safety decals
14 Operation
OPERATION
TRACTOR STABILITY
CONNECT CUTTER TO TRACTOR PULL-TYPE
Operation
Tractor Adjustments
Hydraulic Connection
Interference Check
16 Operation
DS120 Category 2 Quick Hitch
DS120 Category 3 Standard Hitch
DS120 Category 3 Quick Hitch
CUTTING HEIGHT ADJUSTMENT
Operation
1-9/16
DRIVELINE INTERFERENCE CHECK
18 Operation
ATTITUDE ADJUSTMENT PULL-TYPE Normal Mowing
DRIVELINE ADJUSTMENT PULL-TYPE
Pull-Type Units
Operation
TRACTOR OPERATION
OPERATING TECHNIQUE
Cutter Operation
STORAGE
20 Operation
PRE-OPERATION CHECK LIST OWNERS RESPONSIBILITY
Owner Service
OWNER SERVICE
BLOCKING METHOD
LUBRICATION
Installing Blades
22 Owner Service
SERVICING BLADES Removing Blades Figure
Owner Service
Sharpening Blades
ADJUSTING SLIP CLUTCH
24 Owner Service
RUBBER DISK REPLACEMENT
Owner Service
Repairing Rubber Shielding
Repairing Optional Chain Shielding
CLEANING After Each Use
26 Troubleshooting
TROUBLESHOOTING
Dealer Service
DEALER SERVICE
GEARBOX MAINTENANCE
SEAL REPLACEMENT
28 Dealer Service
VERTICAL SHAFT SEAL REPAIR SPINDLE BOX
HORIZONTAL SHAFT SEAL REPAIR
SPINDLE GEARBOX REPAIR
REINSTALL GEARBOX
Dealer Service
ASSEMBLE GEARBOX
30 Dealer Service
Dealer Service
SPLITTER GEARBOX REPAIR
REMOVE GEARBOX FROM CUTTER
DISASSEMBLE SPLITTER GEARBOX
32 Dealer Service
REINSTALL GEARBOX
SIDE DRIVE SERVICE
ASSEMBLE GEARBOX
Dealer Service
CROSSBAR REMOVAL
CROSSBAR INSTALLATION
34 Dealer Service
CROSSBAR TIMING
Dealer Service
U-JOINT DISASSEMBLY
U-JOINT ASSEMBLY
UNIVERSAL JOINT REPAIR
36 Dealer Service
SERVICING TIRES SAFELY
Assembly
ASSEMBLY INSTRUCTIONS
Install Rear Tailwheel
Install Attitude Rod
38 Assembly
Install Hydraulic Hose
Assembly
Install Rear Tailwheel
Install Attitude Rod
Install Spring Arm
40 Assembly
DS120 Pull-Type - Rear Half
Assembly
INSTALL TONGUE DS96 & DS120 CUTTERS
INSTALL 3-JOINT DRIVELINE Install Driveline
Install H-Frame
42 Assembly
Tongue and Driveline Installation
Assembly
Install A-Frame
Install Tailwheel Arms
Install Driveline
44 Assembly
DS96 Mounted Assembly
Assembly
Install A-Frame
Install Tailwheel Arms
Install Height Adjustment Device
46 Assembly
Install Driveline
INSTALL RUBBER SHIELDING
Assembly
FILL GEARBOXES
48 Assembly
INSTALL CHAIN SHIELDING OPTIONAL
Dealer Check Lists
DEALER CHECK LISTS
PRE-DELIVERY CHECK LIST DEALER’S RESPONSIBILITY
DELIVERY CHECK LIST DEALER’S RESPONSIBILITY
50 Dealer Check Lists
MAN0390 Rev. 4/6/2007
Parts
PARTS INDEX Rotary Cutters DS96 & DS120
52 Parts
DS96 / DS120 MAIN FRAME ASSEMBLY
DS96 / DS120 MAIN FRAME PARTS LIST
Parts
DS96
DS120
54 Parts
DS96 / DS120 PULL-TYPE ASSEMBLY, FRONT HALF
DS96 / DS120 PULL-TYPE ASSEMBLY, FRONT HALF PARTS LIST
Parts
DS96
DS120
56 Parts
DS96 PULL-TYPE ASSEMBLY, REAR HALF
PART
DESCRIPTION
DS120 PULL-TYPE ASSEMBLY, REAR HALF
Parts
PART
DESCRIPTION
58 Parts
DS96 MOUNTED ASSEMBLY
PART
DESCRIPTION
DS120 MOUNTED ASSEMBLY
Parts
PART
DESCRIPTION
60 Parts
DS96 / DS120 MOUNTED TAILWHEEL ASSEMBLY
PART
DESCRIPTION
DS96 / DS120 SPLITTER GEARBOX ASSEMBLY
Parts
PART
DESCRIPTION
62 Parts
DS96 / DS120 SPINDLE GEARBOX ASSEMBLY
DS96 / DS120 SPINDLE GEARBOX ASSEMBLY PARTS LIST
Parts
DS96 / DS120 FLEXIBLE COUPLER
PART
64 Parts
DS96 / DS120 PULL-TYPE DRIVELINE, REAR 1/3
PART
DESCRIPTION
DS96 / DS120 SLIP CLUTCH DRIVE ASSEMBLY
Parts
PART
DESCRIPTION
66 Parts
DS96 / DS120 3-JOINT DRIVE, FRONT 2/3
PART
DESCRIPTION
WHEEL & TIRE ASSEMBLY
Parts
PART
DESCRIPTION
68 Parts
DS96 / DS120 BELT SHIELDING
DS96
DS120
Parts
DS96 / DS120 CHAIN SHIELDING OPTIONAL
DS96
DS120
70 Parts
3 X 8 SINGLE-ACTING HYDRAULIC CYLINDER
PART
DESCRIPTION
Parts
HYDRAULIC CYLINDER STROKE CONTROL KIT OPTIONAL
PARKING JACK PULL-TYPE
PART
72 Parts
CROSSBAR PULLER OPTIONAL
PART
DESCRIPTION
BOLT TORQUE CHART
Appendix
SAE SERIES A TORQUE CHART
CHART
BOLT SIZE CHART
74 Appendix
ABBREVIATIONS
SAE Bolt Thread Sizes
Index
INDEX
76 Index
WARRANTY
All Models Except Mow’n MachineTM Zero-Turn Mowers
Part or
Duration from date of
WARRANTY
Replacement Parts For All Models Except Mow’n MachineTM
Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles
F-8494 Rev. 6/23/2005