ASSEMBLE - DS96 MOUNTED CUTTER

Refer to Figure 39.

Place jackstands under cutter to raise it off the ground to provide clearance when assembling cutter. See “BLOCKING METHOD” on page 21 for jackstand placement.

Install A-Frame

1.Attach front A-frame bars (3) to the top of the cutter mast plates using hitch pins (4), bushing sleeves (11), washers (41), slotted hex nuts (42), and cotter pins (39).

2.Torque hex nuts to 400 lbs-ft.

Refer to Figure 37 and Figure 39

3.Attach rear A-frame bars (2) to the mounting lugs on the rear of the cutter using cap screws (31) and lock nuts (32).

4.Attach the two rear A-frame bars together at the top rear hole using cap screw (33), spacer sleeve (9), and lock nut (32).

5.Place both break links (7) together and position between front hole of rear A-frame bars. Secure rear A-frame bars and break links together using cap screw (33), pacer sleeve (9), and lock nut (32). NOTE: Break links must rest on top of rear spacer sleeve (9).

6.Place spacer sleeve (6) through front holes of break links. Align break links with bottom holes on front A-frame bars (3) and secure together using cap screw (37) and lock nut (38).

7.Install top link pin (10) and sleeve (8) into top holes of A-frame. Secure with cotter pin (39) and klik pin (40). Sleeve (8) is used with category 2 top links.

Figure 37. Break Linkage Installation

Install Tailwheel Arms

Refer to Figure 38 and Figure 39.

1.Attach adjustment arms (13) to lower holes of lugs on the rear of the cutter. Braces must be placed on the inside of mounting lugs (Figure 38).

2.Secure each adjustment brace with a cap screw (31) and lock nut (32).

3.Attach tailwheel arms (1) between deck rail and lug near the middle of the cutter. Secure into position using cap screws (30), two washers (12), and lock nut (32). NOTE: See Figure 39 for washers (12) placement.

4.Align holes on adjustment arms (13) with a hole in the tailwheel arm and insert cap screw (30). Secure with lock nut (32). NOTE: Hole positions in tailwheel arms determines cutting height. Final adjustment will be necessary when cutter is mounted to the tractor.

1.Tailwheel arm

13.Tailwheel adjustment arm

31.5/8 NC x 4-1/2 Cap screw

32.5/8 NC Lock nut

Figure 38. Adjustment Arm Installation

Install Driveline

1.Coat input shaft of gearbox with a light coating of grease.

2.Attach slip clutch on driveline (5) to input shaft of gearbox. Tighten cap screws (35) and lock nut (36).

3.Attach rear tether chain of driveline to driveline shield.

MAN0390 (Rev. 4/6/2007)

Assembly 43

 

 

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Woods Equipment DS120 manual Assemble DS96 Mounted Cutter, Install A-Frame, Install Tailwheel Arms