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manual Parts, DS96 / DS120 SPINDLE GEARBOX ASSEMBLY
Models:
DS120
DS96
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Troubleshooting
Specifications
Install
Parts list
Bolt Torque Chart
Rubber Disk Replacement
Warranty
Maintenance
Repairing Rubber Shielding
U-Joint Disassembly
Page 62
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DS96 / DS120 SPINDLE GEARBOX ASSEMBLY
62
Parts
MAN0390 (Rev. 4/6/2007)
Page 61
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Contents
OPERATORS MANUAL
ROTARY CUTTER
DS96 DS120
TO THE DEALER
2 Introduction
Serial Number see Safety Decal section for location
TO THE OWNER
TABLE OF CONTENTS
Introduction
GENERAL INFORMATION
SPECIFICATIONS
4 Introduction
DS96
Safety Training Does Make a Difference
Safety
Free Mower Safety Video
BE SAFE BE ALERT BE ALIVE BE TRAINED Before Operating Mowers
Please send me
6 Safety
Free Mower/Cutter Safety Video Order Form
Also, available from the Association of Equipment Manufacturers
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
SAFETY RULES
Safety
TRAINING
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
8 Safety
SAFETY RULES
OPERATION
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
Safety
SAFETY RULES
MAINTENANCE
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
10 Safety
SAFETY RULES
STORAGE
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
SAFETY & INSTRUCTIONAL DECALS
Safety
Safety Decals continued on next page
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
12 Safety
SAFETY & INSTRUCTIONAL DECALS
Safety Decals continued from previous page
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED
Safety
SAFETY & INSTRUCTIONAL DECALS
Use a clean, damp cloth to clean safety decals
TRACTOR STABILITY
14 Operation
OPERATION
CONNECT CUTTER TO TRACTOR PULL-TYPE
Hydraulic Connection
Operation
Tractor Adjustments
Interference Check
DS120 Category 3 Standard Hitch
16 Operation
DS120 Category 2 Quick Hitch
DS120 Category 3 Quick Hitch
1-9/16
CUTTING HEIGHT ADJUSTMENT
Operation
DRIVELINE INTERFERENCE CHECK
DRIVELINE ADJUSTMENT PULL-TYPE
18 Operation
ATTITUDE ADJUSTMENT PULL-TYPE Normal Mowing
Pull-Type Units
OPERATING TECHNIQUE
Operation
TRACTOR OPERATION
Cutter Operation
PRE-OPERATION CHECK LIST OWNERS RESPONSIBILITY
20 Operation
STORAGE
BLOCKING METHOD
Owner Service
OWNER SERVICE
LUBRICATION
SERVICING BLADES Removing Blades Figure
22 Owner Service
Installing Blades
Owner Service
Sharpening Blades
RUBBER DISK REPLACEMENT
24 Owner Service
ADJUSTING SLIP CLUTCH
Repairing Optional Chain Shielding
Owner Service
Repairing Rubber Shielding
CLEANING After Each Use
26 Troubleshooting
TROUBLESHOOTING
GEARBOX MAINTENANCE
Dealer Service
DEALER SERVICE
SEAL REPLACEMENT
HORIZONTAL SHAFT SEAL REPAIR
28 Dealer Service
VERTICAL SHAFT SEAL REPAIR SPINDLE BOX
SPINDLE GEARBOX REPAIR
ASSEMBLE GEARBOX
Dealer Service
REINSTALL GEARBOX
30 Dealer Service
REMOVE GEARBOX FROM CUTTER
Dealer Service
SPLITTER GEARBOX REPAIR
DISASSEMBLE SPLITTER GEARBOX
SIDE DRIVE SERVICE
32 Dealer Service
REINSTALL GEARBOX
ASSEMBLE GEARBOX
Dealer Service
CROSSBAR REMOVAL
CROSSBAR TIMING
34 Dealer Service
CROSSBAR INSTALLATION
U-JOINT ASSEMBLY
Dealer Service
U-JOINT DISASSEMBLY
UNIVERSAL JOINT REPAIR
36 Dealer Service
SERVICING TIRES SAFELY
Install Rear Tailwheel
Assembly
ASSEMBLY INSTRUCTIONS
Install Attitude Rod
38 Assembly
Install Hydraulic Hose
Install Attitude Rod
Assembly
Install Rear Tailwheel
Install Spring Arm
40 Assembly
DS120 Pull-Type - Rear Half
INSTALL 3-JOINT DRIVELINE Install Driveline
Assembly
INSTALL TONGUE DS96 & DS120 CUTTERS
Install H-Frame
42 Assembly
Tongue and Driveline Installation
Install Tailwheel Arms
Assembly
Install A-Frame
Install Driveline
44 Assembly
DS96 Mounted Assembly
Install Tailwheel Arms
Assembly
Install A-Frame
Install Height Adjustment Device
46 Assembly
Install Driveline
FILL GEARBOXES
Assembly
INSTALL RUBBER SHIELDING
48 Assembly
INSTALL CHAIN SHIELDING OPTIONAL
PRE-DELIVERY CHECK LIST DEALER’S RESPONSIBILITY
Dealer Check Lists
DEALER CHECK LISTS
DELIVERY CHECK LIST DEALER’S RESPONSIBILITY
50 Dealer Check Lists
MAN0390 Rev. 4/6/2007
Parts
PARTS INDEX Rotary Cutters DS96 & DS120
52 Parts
DS96 / DS120 MAIN FRAME ASSEMBLY
DS96
DS96 / DS120 MAIN FRAME PARTS LIST
Parts
DS120
54 Parts
DS96 / DS120 PULL-TYPE ASSEMBLY, FRONT HALF
DS96
DS96 / DS120 PULL-TYPE ASSEMBLY, FRONT HALF PARTS LIST
Parts
DS120
PART
56 Parts
DS96 PULL-TYPE ASSEMBLY, REAR HALF
DESCRIPTION
PART
DS120 PULL-TYPE ASSEMBLY, REAR HALF
Parts
DESCRIPTION
PART
58 Parts
DS96 MOUNTED ASSEMBLY
DESCRIPTION
PART
DS120 MOUNTED ASSEMBLY
Parts
DESCRIPTION
PART
60 Parts
DS96 / DS120 MOUNTED TAILWHEEL ASSEMBLY
DESCRIPTION
PART
DS96 / DS120 SPLITTER GEARBOX ASSEMBLY
Parts
DESCRIPTION
62 Parts
DS96 / DS120 SPINDLE GEARBOX ASSEMBLY
DS96 / DS120 FLEXIBLE COUPLER
DS96 / DS120 SPINDLE GEARBOX ASSEMBLY PARTS LIST
Parts
PART
PART
64 Parts
DS96 / DS120 PULL-TYPE DRIVELINE, REAR 1/3
DESCRIPTION
PART
DS96 / DS120 SLIP CLUTCH DRIVE ASSEMBLY
Parts
DESCRIPTION
PART
66 Parts
DS96 / DS120 3-JOINT DRIVE, FRONT 2/3
DESCRIPTION
PART
WHEEL & TIRE ASSEMBLY
Parts
DESCRIPTION
DS96
68 Parts
DS96 / DS120 BELT SHIELDING
DS120
DS96
Parts
DS96 / DS120 CHAIN SHIELDING OPTIONAL
DS120
PART
70 Parts
3 X 8 SINGLE-ACTING HYDRAULIC CYLINDER
DESCRIPTION
PARKING JACK PULL-TYPE
Parts
HYDRAULIC CYLINDER STROKE CONTROL KIT OPTIONAL
PART
PART
72 Parts
CROSSBAR PULLER OPTIONAL
DESCRIPTION
SAE SERIES A TORQUE CHART
BOLT TORQUE CHART
Appendix
CHART
ABBREVIATIONS
BOLT SIZE CHART
74 Appendix
SAE Bolt Thread Sizes
Index
INDEX
76 Index
Part or
WARRANTY
All Models Except Mow’n MachineTM Zero-Turn Mowers
Duration from date of
Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles
WARRANTY
Replacement Parts For All Models Except Mow’n MachineTM
F-8494 Rev. 6/23/2005