SW Series Inverter/Chargers
2001 Xantrex Technology, Inc Telephone 360/435-8826
Product Materials Package
2001 Xantrex Technology, Inc Telephone 360/435-8826
Table of Contents
Operation
135
128
137
Index of Figures
131
Table of Contents Index of Tables
Important Safety Instructions
General Precautions
Special Notices
Personal Precautions
Important Safety Instructions
Introduction
Introduction
Unit Identification
Unit Identification
Control Panel
CONTROLS, Indicators and Components
Display
Contrast Control
Reset to Factory Defaults Button
LED Status Indicators
Menu Buttons
AC2 in Good Green
Error Red
AC1 in Good Green
Bulk Yellow
Stacking Port
AC Side
Remote Port
INVERTER/CHARGER Circuit Breaker
BTS Port
Internal Components and Indicators
LED Indicators
AC Terminal Block
Auxiliary and Generator Control Relay Connectors
Battery Terminals DC Equipment Ground
AC Safety Ground
DC Side
Installation
Quick Install
Unpacking
Complete Install
Location
Ventilation
AC Wiring
AC Input and Output Connections
AC Connections
AC Terminal Block # Wire Color
AC OUT
Purpose
Important Precaution
AC Installation Guidelines
External Transfer Relays
VAC Ground Fault Interrupt Outlets GFI’S
Pass & Seymor
Inverter Model Typical AMPS1 NEC To 3 Feet
DC Wiring
Battery Cable Sizing
To 5 FT
Rating Maximum Conduit Breaker Size Free AIR
DC Disconnect and Overcurrent Protection
Cable Size Required
Maximum Fuse Size
Battery Cable Connections
Installation Procedure Battery Cables
AUX Relay Wiring
Control Wiring
GEN Control Wiring
Remote Control Wiring
Grounding ELECTRODES/GROUND Rods
System Grounding
Equipment or Chassis Grounds
Bonding the Grounding System
NEUTRAL-TO-GROUND Bond Switching RV and Marine Applications
NEUTRAL-TO-GROUND
AC Source
AC Source
ONE Ground for ALL Equipment
Grounding VS. Lightning
Keep Equipment Close Together
Installation
Functional Test
Functional Test
Menu System
Overview
User Menu MAP
Push buttons on
Setup Menu MAP
FLT Sell SLT LBX
User Menu
Menu Headings
Generator Mode 2 Menu Heading
Inverter Mode 1 Menu Heading
Information Display
Gen under/over SpeedNO
Trace Engineering 3 Menu Heading
5916 195th St NE Arlington, WA 98223 USA Fax
Meters 4 Menu Heading
Error Causes 5 Menu Heading
High Battery VoltageNO
Generator Timer 7 Menu Heading
Time of DAY 6 Menu Heading
Setup Menu
Inverter Setup 9 Menu Heading
VDC models Range 08.0 to
Battery Charging 10 Menu Heading
Battery temperature if the BTS sensor is installed
AC Inputs 11 Menu Headings
GEN Auto Start Setup 12 Menu Heading
GEN Starting Details 13 Menu Heading
Auxiliary Relays 14 Menu Heading
VDC Models Range 00.1 to
Bulk Charge Trigger Timer 15 Menu Heading
LOW Battery Transfer 16 Menu Heading
Battery Selling 17 Menu Heading
Grid Usage Timer 18 Menu Heading
Information File Battery 19 Menu Heading
Menu System
Operation
Theory of Operation
Trace SW Series Inverter Output Waveform
Power VS. Efficiency
Efficiency
Temperature C
Inverter Capacity VS Temperature
Power Capacity
Total
Additional Features
Operating Modes
Batterydc Inverter AC Loads
Inverter Mode
Search Mode Control
Setting Search Mode Watts
Setting Search Mode Spacing
LOW Battery Protection
Adjusting the LOW Battery Protection
AC Source Charger Battery
Charger Mode
Three Stage Charging Process
AC Input Requirements
Battery Temperature Sensor BTS
Charger only Operation
Input AC Voltage
AC Current Level
Recommended Battery Charger Settings
Delay Period
Frequency
Typical Bulk and Float Setpoints for Common Battery Types
Equalizing Batteries Unsealed or Vented Batteries only
Operation
Transferring Upon Availability of AC Power
INVERTER/CHARGER Mode
Utility Grid Generator INVERTER/ Charger AC Loads Battery
Transferring Based on Battery Voltage
Transfer Time
Generator Support Mode
Generator Inverter Charger Battery AC Loads
Generator SUPPORT/OVERLOAD Protection
VAC VS /240 VAC Generators
Automatic Generator Control Mode
Generator Control INVERTER/ Charger AC Loads Battery
Generator Starting Scenarios
GEN Control Relays
Automatically
Generator Starting and Stopping Configurations
Manually
Generator Auto Start Requirements and Types
TWO Wire Start Generators
Wire Type Generator
GEN Control Relays
THREE-WIRE Start Generators
Honda Type Generator
TO-2 Wire Converters
Generator Control Sequence
Generator Error Causes
Generator Stop Cool Down Period
Equalization CHARGING, Automatic Generator Control System
Utility Backup Mode
Battery Requirements
Using SLT Mode Silent Mode
Utility SUPPORT/OVERLOAD Protection
Utility Grid
Utility Interactive Mode
KWh Meter
Theory of Operation
Utility Interactive Islanding Protection
Selling Power from a DC Charging Source
Time DC Volts
Selling Power Stored in the Batteries
Time
Battery Regulation Level Sell Mode
Utility Interactive
Utility Interactive Operation with Utility Backup
Backup of Critical AC
LINE-TIE System with
Solar Array
Overvoltage Protection for the Battery in Sell Mode
Battery Bank
SW Series
Energy Management Mode
INVERTER/ Charger Battery AC Loads
Operation
Peak Load Shaving Mode
Brief
LOW Battery Transfer LBX Mode
Utility Grid kWH Meter
Operation
INPUT/OUTPUT Bypass Breaker Switch 240 VAC Loads
Using Multiple Inverters
Series Stacked Operation
Parallel Stacked Operation
Generator Control Settings
240 VAC/60 HZ only Electrical Systems
Battery Charging with Multiple Inverters
Automatic Generator Control with Multiple Inverters
Operation
Selection of Battery Type
Battery Type
Technical Information
100
Nicad and Nickel Iron Nife Battery
Sealed Lead Acid Batteries
101
Battery Sizing
Estimating Battery Requirements
Typical Appliance Watts
Example
Battery Bank Sizing
102
Worksheet
103
Battery Care and Maintenance
104
Battery State of Charge
Monthly Maintenance
105
Battery Temperature
Battery Installation
Battery Enclosures
106
107
Battery HOOK-UP Configurations
Series Connection
48V Inverter
108
Parallel Connection
Series Parallel Connection
12V Inverter
24V Inverter
Total Battery Capacity
109
= 200 Amp Hours
Distance Between Battery Cables Inductance Micro-Henries
Battery Cable Inductance
110
Inductive Loads
Applications
Resistive Loads
111
Solution
Troubleshooting Guide
Problem
112
Problem Indication Solution
113
Indication Solution
114
115
INVERTER/CHARGER Terminology
Digital VoltMeter DVM
116
AC Waveforms
117
Stacking
Specifications and Features 60 Hz Models
118
Specifications and Features 50 Hz Models
119
Dimensions
120
Installation Diagrams
121
122
123
User Settings Worksheets
User Menu
SW Series Inverter/Charger Model SW
Setup Menu 12 VDC 120 VAC/60HZ Models
124
Setup Menu 24 VDC 120 VAC/60HZ Models
125
Setup Menu 48 VDC 120 VAC/60HZ Models
126
127
Swrc
Appendix
Options
Swca
Other Products
Reference Tables and Graphs
130
AWG Wire Size
131
Cable Size Required Free AIR
132
Inverter Model
Knockout or Hole Diameter Inches
Interior Storage
Preparation for Storage
133
Exterior Storage
134
Warranty Registration
WARRANTY/REPAIR Information
Limited Warranty
Life Support Policy
Warranty or Repair Service Required
136
Index
137
Fusing 25, 74
138
139
Equalization Charging 38, 47, 68, 79, 80
Menu 4 Meters Menu 5 Error Causes
140
141
Set Input Lower Limit VAC 71, 72
142