Generac 004614-1 owner manual Additional Information, Overspeed Shutdown, Overvoltage Protection

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Section 2 – Operation

QUIETPACT™ 65D Recreational Vehicle Generator

Figure 2.2 – Engine Protective Devices

2.7.3 OVERSPEED SHUTDOWN

A DC control circuit board senses engine speed from the frequency of the alternator AC output. Should the alternator output frequency exceed approximately 60 Hertz (3,600 alternator rpm), circuit board action initiates an automatic engine shutdown.

2.7.4 OVERVOLTAGE PROTECTION

A solid-state voltage regulator (Figure 2.3) controls the generator’s AC output voltage. This regulator sup- plies an excitation current to the rotor. By regulating the rotor’s excitation current, the strength of its mag- netic field is regulated and, in turn, the voltage deliv- ered to connected electrical loads is controlled. When the AC frequency is 50 Hertz, voltage is regulated at 230 volts.

Figure 2.3 – Solid-state Voltage Regulator

The voltage regulator also incorporates a “voltage surge protection circuit.” This circuit prevents trou- blesome surges in the generator AC output voltage. Voltage surge is a common cause of damage to elec- tronic equipment.

2.8ADDITIONAL INFORMATION

2.8.1 25-HOUR BREAK-IN PERIOD

The first 25 hours of operation is the break-in period for the generator. Properly breaking in the generator is essential to minimize oil consumption and maxi- mize engine performance. During this 25-hour break- in period, observe the following rules:

Run the unit at varying electrical loads to help seat the engine piston rings properly.

After operating the unit for 25 hours, complete the tasks recommended under Section 2.8.2 (Page 11).

For the next 75 hours of operation, following the break-in period, avoid light electrical loads. Load the generator at 50 percent (or more) of its rated wattage capacity. Repeated light loads during these 75 hours can cause improper seating of engine pis- ton rings, resulting in blowby and high oil con- sumption.

Check the engine oil level frequently. Add oil if needed. It is normal for the generator engine to consume more oil than normally, until the piston rings have properly seated.

2.8.2 25-HOUR CHECK-UP

After the 25-hour break-in period, contact a Generac Authorized Service Dealer for the following mainte- nance, for which the vehicle owner is responsible for all charges:

Change the engine crankcase oil and oil filter.

Check all fluid levels (engine coolant, fuel, battery electrolyte fluid).

Visually inspect the unit for any leaks or loose hardware.

Inspect the exhaust tailpipe for any leaks or damage.

2.8.3 ATTENTION REQUIRED

AFTER SUBMERSION

If the recreational vehicle generator has been sub- merged in water, it MUST NOT be started and oper- ated. Following any submersion in water, have a Generac Authorized Service Dealer thoroughly clean and dry the generator.

10 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Authorized Service Dealer Location IntroductionPart II Installation Instructions General Hazards Electrical Hazards Generator Identification Quietpact 65DSafety SpecificationsGenerator Applicability Generator AC Connection SystemFuel Consumption GAL/HR Engine OIL RequirementsGenerator Generator Control Panel Optional Remote START/STOPBefore Starting the Engine Starting the Generator Stopping the Generator Protection SystemsAdditional Information Overspeed ShutdownOvervoltage Protection 1 25-HOUR BREAK-IN PeriodChecking the Engine OIL Level Changing the Engine OIL AND/OR OIL FilterOperation in High Grass or Brush Effects of Moisture and DirtServicing the Engine AIR Filter Spark Arrestor MufflerCleaning the Generator Battery MaintenanceOUT-OF-SERVICE Procedure Cooling SystemEngine Coolant Drive BeltReturn to Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyPart General Hazards Electrical Hazards Purpose and Scope Manual Standards BookletsEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Location and Support Generator LocationGenerator Support Suspended MountingGenerator Compartments Generator RestraintCompartment Construction Sound Insulating Materials AcousticsCompartment Floor Cutouts Typical Noise AbatementCooling and Ventilating AIR Cooling AIR Inlet OpeningsGenerator Airflow Testing the Installation Diesel Fuel SystemCompensating for Restrictions Generator Fuel Supply Lines Generator Fuel Return LinesExhaust System Safety Exhaust SystemMuffler and Spark Arrestor Electrical Connections Electrical Junction BOXGenerator AC Connections Power Supply Cord Ground Fault Circuit InterruptersIsolating Different Power Sources Battery Installation Battery CablesRecommended Battery Battery Cable ConnectionsOptional Accessories Battery CompartmentPost Installation Tests Testing Under LoadBefore Initial Startup Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionAppendix 2 Electrical Data Appendix 2 Electrical Data Appendix 2 Electrical Data Appendix 3 Exploded Views and Parts Lists QTY Description Base Frame Weldment 174 Appendix 3 Exploded Views and Parts Lists Cooling System Drawing No. D2360 1926 Exhaust Gasket Description QTY Start / Stop Switch Camshaft Assembly Complete Cylinder Block Cylinder Head Assembly Crankshaft Assembly Part NO. QTY Description Rocker ARM Shaft Injector Pump Assembly Fuel Filter Support Appendix 3 Exploded Views and Parts Lists HOUSING, Timing Gear 3114 Water Pump Assembly Appendix 4 Notes Appendix 4 Notes Federal and California Emissions Control Warranty Statement Your Warranty Rights and ObligationsManufacturers Warranty Coverage Parts CoveredObtaining Warranty Service Obligations and Rights of the Manufacturer and OwnerLimitations Generac Power SYSTEMS, INC