Generac 004614-1 owner manual Battery Installation, Battery Cables, Recommended Battery

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Section 2 – Installation

QUIETPACT™ 65D Recreational Vehicle Generator

Figure 2.18 – Installation With Isolation Receptacle

2.7.2 BATTERY CABLES

If the vehicle’s electrical circuits can be powered by any other source of electricity (such as, a “dock- side” power receptacle), there must be no possibil- ity of connecting the different power sources to the vehicle’s circuits at the same time. The dock- side (utility) power source must be positively iso- lated from the vehicle’s circuits whenever the gen- erator is operating. Failure to isolate the vehicle’s circuits from the dockside power supply when the generator is running may result in damage to the generator or in serious injury or death to dockside (utility) power workers due to backfeed of electri- cal energy. Installation and connection of the gen- erator must comply with NFPA 70, Article 551, and NFPA 1192 (latest editions).

2.7BATTERY INSTALLATION

2.7.1 RECOMMENDED BATTERY

Install a battery that meets the following requirements:

The battery must be a 12-volt, automotive-type storage battery.

Use a battery with minimum ratings of 70 amp- hours and 360 cold-cranking amps.

NOTE:

If the battery is to be used to power other vehicle accessories, as well as to start the generator, you may need a battery with a larger capacity.

Using battery cables that are too long or too small in diameter may cause a drop in voltage, which causes starting problems. For the best cold weather starting, the voltage drop between battery terminals and the generator connection point should not exceed 0.12 volts per 100 amps of cranking current.

The QUIETPACT™ 65D generator is rated at about 160 DC amps of cranking current to operate the starter and glow plugs.

Select battery cables based on (a) cable length and (b) prevailing ambient temperatures. Generally, the longer the cable and the colder the weather, the larg- er the cable size must be, as shown in the chart.

 

CABLE LENGTH

 

 

 

in Feet (meters)

CABLE SIZE

 

 

0 to 10 (0 to 3)

2*

 

 

11 to 15 (3.4 to 4.5)

0

 

 

16 to 20 (4.5 to 6)

000

 

 

 

 

 

*For warm weather, use No. 2 cable up to 20 feet.

2.7.3 BATTERY CABLE CONNECTIONS

1.Connect the battery cable from the battery post or terminal, indicated by a POSITIVE, POS, or (+), to the insulated lug on the unit frame (Figure 2.19 on page 33).

NOTE:

Check to be sure the cable boot for the positive cable has been installed.

32 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Authorized Service Dealer Location IntroductionPart II Installation Instructions General Hazards Electrical Hazards Generator Identification Quietpact 65DGenerator Applicability SafetySpecifications Generator AC Connection SystemEngine OIL Requirements Fuel Consumption GAL/HRGenerator Optional Remote START/STOP Generator Control PanelBefore Starting the Engine Starting the Generator Stopping the Generator Protection SystemsOvervoltage Protection Additional InformationOverspeed Shutdown 1 25-HOUR BREAK-IN PeriodOperation in High Grass or Brush Checking the Engine OIL LevelChanging the Engine OIL AND/OR OIL Filter Effects of Moisture and DirtServicing the Engine AIR Filter Spark Arrestor MufflerCleaning the Generator Battery MaintenanceEngine Coolant OUT-OF-SERVICE ProcedureCooling System Drive BeltReturn to Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyPart General Hazards Electrical Hazards Equipment Description Purpose and Scope ManualStandards Booklets Generator Engine Operating SpeedMajor Features and Dimensions Generator Support Location and SupportGenerator Location Suspended MountingGenerator Restraint Generator CompartmentsCompartment Construction Sound Insulating Materials AcousticsCompartment Floor Cutouts Typical Noise AbatementCooling AIR Inlet Openings Cooling and Ventilating AIRGenerator Airflow Diesel Fuel System Testing the InstallationCompensating for Restrictions Generator Fuel Supply Lines Generator Fuel Return LinesExhaust System Exhaust System SafetyMuffler and Spark Arrestor Electrical Junction BOX Electrical ConnectionsGenerator AC Connections Ground Fault Circuit Interrupters Power Supply CordIsolating Different Power Sources Recommended Battery Battery InstallationBattery Cables Battery Cable ConnectionsOptional Accessories Battery CompartmentBefore Initial Startup Post Installation TestsTesting Under Load Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionAppendix 2 Electrical Data Appendix 2 Electrical Data Appendix 2 Electrical Data Appendix 3 Exploded Views and Parts Lists QTY Description Base Frame Weldment 174 Appendix 3 Exploded Views and Parts Lists Cooling System Drawing No. D2360 1926 Exhaust Gasket Description QTY Start / Stop Switch Camshaft Assembly Complete Cylinder Block Cylinder Head Assembly Crankshaft Assembly Part NO. QTY Description Rocker ARM Shaft Injector Pump Assembly Fuel Filter Support Appendix 3 Exploded Views and Parts Lists HOUSING, Timing Gear 3114 Water Pump Assembly Appendix 4 Notes Appendix 4 Notes Manufacturers Warranty Coverage Federal and California Emissions Control Warranty StatementYour Warranty Rights and Obligations Parts CoveredObligations and Rights of the Manufacturer and Owner Obtaining Warranty ServiceLimitations Generac Power SYSTEMS, INC