Generac 004614-1 Generator Control Panel, Optional Remote START/STOP, Before Starting the Engine

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Section 2 – Operation

QUIETPACT™ 65D Recreational Vehicle Generator

2.1GENERATOR CONTROL PANEL

The following features are mounted on the generator control panel (Figure 2.1):

Figure 2.1 – Generator Control Panel

2.1.4 LINE BREAKER

The line (i.e., main) breaker protects the generator’s AC output circuit against overload and provides a method of turning OFF the generator’s 230-volt AC output to the vehicle circuits. The QUIETPACT™ 65D has two 30-amp breakers.

NOTE:

Refer to Section 1.4, “Generator AC Connection System,” (Page 5). Individual installations will dif- fer. If an overload occurs, the dual breakers will open the ungrounded (i.e., hot) stator leads (11 and 44 in Figure 1.1, Page 5).

2.1.5 PREHEAT SWITCH

The diesel engine is equipped with glow plugs, one for each cylinder. When you press the preheat switch, the glow plugs heat the engine combustion chamber, allowing for quicker starts when the engine is cold. Pressing the preheat switch also operates the fuel pump.

2.1.1 HOURMETER

This indicates the length of time the engine/generator has operated, in hours and tenths of hours. Use the hourmeter to ensure that the periodic mainte- nance tasks for your generator are completed on a timely basis.

2.1.2 START/STOP SWITCH

To crank and start the engine, hold this switch in the START position. Release the switch when the engine starts. To stop an operating engine, press and hold the switch in the STOP position until the engine shuts off. The switch’s center position is the RUN position.

2.1.3 FUSE

The 14-amp fuse protects the engine’s DC control cir- cuit against electrical overload. If the fuse element has melted open due to overloading, the engine can- not be cranked. If you must replace the fuse, use only an identical replacement (i.e., SFE-14).

If a fuse element melts, you should find the cause of the overload before replacing the fuse.

2.2OPTIONAL REMOTE START/STOP

This generator is equipped with a plug-in connector that can be interfaced with an optional remote panel provided inside the vehicle. This option allows you to start and stop the generator conveniently from with- in the vehicle. Refer to Part II - Installation Instructions, Section 2.8, for details on the remote start/stop option.

2.3BEFORE STARTING THE ENGINE

NOTE:

Instructions and information in this manual assume the generator has been properly installed, connected, serviced, tested and adjusted by a qualified installation technician or installation contractor.

2.3.1 INSTALLATION

Generator installation must have been properly com- pleted so that it complies with all applicable codes, standards, and regulations and with the manufactur- er's recommendations.

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Contents Power SYSTEMS, INC Introduction Authorized Service Dealer LocationPart II Installation Instructions General Hazards Electrical Hazards Quietpact 65D Generator IdentificationSpecifications SafetyGenerator Applicability Generator AC Connection SystemFuel Consumption GAL/HR Engine OIL RequirementsGenerator Generator Control Panel Optional Remote START/STOPBefore Starting the Engine Starting the Generator Protection Systems Stopping the GeneratorOverspeed Shutdown Additional InformationOvervoltage Protection 1 25-HOUR BREAK-IN PeriodChanging the Engine OIL AND/OR OIL Filter Checking the Engine OIL LevelOperation in High Grass or Brush Effects of Moisture and DirtSpark Arrestor Muffler Servicing the Engine AIR FilterBattery Maintenance Cleaning the GeneratorCooling System OUT-OF-SERVICE ProcedureEngine Coolant Drive BeltReturn to Service SYSTEM/COMPONENT Procedure Frequency Service SchedulePart General Hazards Electrical Hazards Standards Booklets Purpose and Scope ManualEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Generator Location Location and SupportGenerator Support Suspended MountingGenerator Compartments Generator RestraintCompartment Construction Acoustics Sound Insulating MaterialsTypical Noise Abatement Compartment Floor CutoutsCooling and Ventilating AIR Cooling AIR Inlet OpeningsGenerator Airflow Testing the Installation Diesel Fuel SystemCompensating for Restrictions Generator Fuel Return Lines Generator Fuel Supply LinesExhaust System Safety Exhaust SystemMuffler and Spark Arrestor Electrical Connections Electrical Junction BOXGenerator AC Connections Power Supply Cord Ground Fault Circuit InterruptersIsolating Different Power Sources Battery Cables Battery InstallationRecommended Battery Battery Cable ConnectionsBattery Compartment Optional AccessoriesTesting Under Load Post Installation TestsBefore Initial Startup Initial StartInstallation Checklist Problem Cause Correction Troubleshooting GuideAppendix 2 Electrical Data Appendix 2 Electrical Data Appendix 2 Electrical Data Appendix 3 Exploded Views and Parts Lists QTY Description Base Frame Weldment 174 Appendix 3 Exploded Views and Parts Lists Cooling System Drawing No. D2360 1926 Exhaust Gasket Description QTY Start / Stop Switch Camshaft Assembly Complete Cylinder Block Cylinder Head Assembly Crankshaft Assembly Part NO. QTY Description Rocker ARM Shaft Injector Pump Assembly Fuel Filter Support Appendix 3 Exploded Views and Parts Lists HOUSING, Timing Gear 3114 Water Pump Assembly Appendix 4 Notes Appendix 4 Notes Your Warranty Rights and Obligations Federal and California Emissions Control Warranty StatementManufacturers Warranty Coverage Parts CoveredObtaining Warranty Service Obligations and Rights of the Manufacturer and OwnerLimitations Generac Power SYSTEMS, INC