Generac 004614-1 Checking the Engine OIL Level, Changing the Engine OIL AND/OR OIL Filter

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Section 3 – Maintenance

QUIETPACT™ 65D Recreational Vehicle Generator

2.8.4 OPERATION IN HIGH GRASS OR BRUSH

Never operate the generator while the vehicle is parked over high grass, weeds, brush, leaves, or other combustible substance. Such materials can ignite and burn from the heat of the exhaust system. The generator exhaust system becomes extremely hot during operation and remains hot for a long time after it has shut down.

2.8.5 EFFECTS OF MOISTURE AND DIRT

Keep the generator set as clean and dry as possible. Protect the unit against excessive dust, dirt, corrosive vapors, road splash, etc. Permitting dirt and mois- ture to accumulate on generator windings will have an adverse effect on the insulation resistance of those windings.

When moisture is allowed to remain in contact with windings, some of the moisture will be retained in voids and cracks in the insulation. This reduces insu- lation resistance and will eventually cause problems. Dirt will make the problem worse, since it tends to hold moisture in contact with windings. Salt (as from sea air) will also worsen the problem, since it tends to absorb moisture from the air. Salt and moisture, when combined, form a good electrical conductor.

3.1CHECKING THE ENGINE OIL

LEVEL

After the 25-hour break-in period, check the engine crankcase oil level every eight hours of operation, or at least once daily, before using the generator. For oil capacities and requirements, see “Engine Oil Requirements,” Section 1.5.3 (Page 6). To check the engine oil level, proceed as follows (see Figure 3.1):

1.Be sure the generator is as leveled as possible.

2.Remove the dipstick, and wipe it dry with a clean, lint-free cloth.

3.Install the dipstick, and fully seat the T-handle; then, remove it again. The oil level should be at the dipstick “Full” mark.

4.If necessary, remove the oil fill plug and slowly add oil until it reaches the dipstick “FULL” mark.

DO NOT FILL ABOVE THE “FULL” MARK.

Never operate the engine with the oil level below the “ADD” mark on the dipstick. Doing this could damage the engine.

5.Install the oil-fill plug and the dipstick before operating the engine.

Figure 3.1 – Oil Maintenance Features

OIL FILL

OIL DIPSTICK

OPENING AND PLUG

 

(PANEL TRANSPARENT FOR VIEWING PURPOSES. SERVICE THROUGH FRONT SERVICE DOOR.)

OIL

FILTER

OIL DRAIN

PLUG

LATCHES

FRONT SERVICE

 

DOOR

3.2CHANGING THE ENGINE OIL

AND/OR OIL FILTER

Change the engine oil and oil filter after the first 25 hours of operation (after the 25-hour break-in peri- od, see Section 2.8.1, Page 10). See the “Service Schedule,” Section 3.13 (Page 16), for subsequent oil and filter changes. Change the oil more frequently, if operating consistently under heavy load or at high ambient temperatures.

To change the oil and/or oil filter, proceed as follows (see Figure 3.1):

1.Run the engine until it is thoroughly warmed up (for at least five minutes) then shut OFF the engine.

2.Immediately after the engine shuts OFF, remove the front service door, located beneath the unit, by retracting the two latches and pivoting the door downward.

3.Remove the air filter (see Section 3.3).

4.Remove the oil-drain plug and drain the oil into a suitable container. Removing the oil-fill plug will allow the crankcase to drain faster.

5.After the oil has drained, replace the oil-drain plug.

Go to step 9 if changing oil only.

6.With the oil drained, remove the old oil filter by turning it counterclockwise.

7.Apply a light coating of clean engine oil to the gas- ket of the new filter.

8.Screw the new filter on by hand, until its gasket lightly contacts the oil filter adapter. Then, tight- en the filter an additional 3/4 to one turn.

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Contents Power SYSTEMS, INC Introduction Authorized Service Dealer LocationPart II Installation Instructions General Hazards Electrical Hazards Quietpact 65D Generator IdentificationSpecifications SafetyGenerator Applicability Generator AC Connection SystemEngine OIL Requirements Fuel Consumption GAL/HRGenerator Optional Remote START/STOP Generator Control PanelBefore Starting the Engine Starting the Generator Protection Systems Stopping the GeneratorOverspeed Shutdown Additional InformationOvervoltage Protection 1 25-HOUR BREAK-IN PeriodChanging the Engine OIL AND/OR OIL Filter Checking the Engine OIL LevelOperation in High Grass or Brush Effects of Moisture and DirtSpark Arrestor Muffler Servicing the Engine AIR FilterBattery Maintenance Cleaning the GeneratorCooling System OUT-OF-SERVICE ProcedureEngine Coolant Drive BeltReturn to Service SYSTEM/COMPONENT Procedure Frequency Service SchedulePart General Hazards Electrical Hazards Standards Booklets Purpose and Scope ManualEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Generator Location Location and SupportGenerator Support Suspended MountingGenerator Restraint Generator CompartmentsCompartment Construction Acoustics Sound Insulating MaterialsTypical Noise Abatement Compartment Floor CutoutsCooling AIR Inlet Openings Cooling and Ventilating AIRGenerator Airflow Diesel Fuel System Testing the InstallationCompensating for Restrictions Generator Fuel Return Lines Generator Fuel Supply LinesExhaust System Exhaust System SafetyMuffler and Spark Arrestor Electrical Junction BOX Electrical ConnectionsGenerator AC Connections Ground Fault Circuit Interrupters Power Supply CordIsolating Different Power Sources Battery Cables Battery InstallationRecommended Battery Battery Cable ConnectionsBattery Compartment Optional AccessoriesTesting Under Load Post Installation TestsBefore Initial Startup Initial StartInstallation Checklist Problem Cause Correction Troubleshooting GuideAppendix 2 Electrical Data Appendix 2 Electrical Data Appendix 2 Electrical Data Appendix 3 Exploded Views and Parts Lists QTY Description Base Frame Weldment 174 Appendix 3 Exploded Views and Parts Lists Cooling System Drawing No. D2360 1926 Exhaust Gasket Description QTY Start / Stop Switch Camshaft Assembly Complete Cylinder Block Cylinder Head Assembly Crankshaft Assembly Part NO. QTY Description Rocker ARM Shaft Injector Pump Assembly Fuel Filter Support Appendix 3 Exploded Views and Parts Lists HOUSING, Timing Gear 3114 Water Pump Assembly Appendix 4 Notes Appendix 4 Notes Your Warranty Rights and Obligations Federal and California Emissions Control Warranty StatementManufacturers Warranty Coverage Parts CoveredObligations and Rights of the Manufacturer and Owner Obtaining Warranty ServiceLimitations Generac Power SYSTEMS, INC