Generac 004614-1 owner manual Crankshaft Assembly

Page 55

Appendix 3 — Exploded Views and Parts Lists

QUIETPACT™ 65D Recreational Vehicle Generator

1.0 Liter Diesel Crankshaft, Piston and Flywheel – Drawing No. 075679-B

ITEM

PART NO.

QTY.

DESCRIPTION

 

ITEM

PART NO.

QTY.

DESCRIPTION

1

070939-193

1

CRANKSHAFT ASSEMBLY

17

070939-211

3

STANDARD PISTON RING SET

2

070939-194

1

CRANKSHAFT GEAR

 

 

070939-212

AR

PISTON RING SET-0.5MM O.S.

3

070939-195

1

KEY

 

 

070939-213

AR

PISTON RING SET-1.0MM O.S.

4

070939-196

1

DOWEL PIN

18

070939-217

3

PISTON PIN

5

070939-226

1

SPRING PIN

19

070939-218

6

SNAP RING

6

070939-197

1

BEARING HOLDER ASSEMBLY

20

070939-219

3

CONNECTING ROD ASSEMBLY

7

070939-200

1

BEARING HOLDER ASSEMBLY

21

070939-220

3

BUSHING

8

070939-664

1

BEARING HOLDER ASSEMBLY

22

070939-221

6

CONNECTING ROD BOLT

9

070939-198

6

BOLT

23

070939-222

6

NUT, CONNECTING ROD BOLT

10

070939-199

6

DOWEL PIN

24

070939-223

6

STANDARD BEARING

11

070939-202

3

STANDARD BEARING

 

 

070939-224

AR

BEARING-0.25MM U.S.

 

070939-203

AR

0.25MM U.S. BEARING

 

 

070939-225

AR

BEARING-0.50MM U.S.

 

070939-204

AR

0.50MM U.S. BEARING

28

070939-230

1

PULLEY

12

070939-205

3

STANDARD BEARING

30

070939-231

1

NUT

 

070939-206

AR

0.25MM U.S. BEARING

 

 

 

 

 

 

070939-207

AR

0.50MM U.S. BEARING

 

U.S. - UNDERSIZE

 

 

13

070939-208

2

THRUST WASHER

 

O.S. - OVERSIZE

 

 

14

070939-204

2

BOLT

 

AR - AS REQUIRED

 

 

15

070939-210

1

BOLT

 

MM - MILLIMETER

 

 

16

070939-214

3

STANDARD PISTON ASSEMBLY

 

 

 

 

 

 

070939-215

AR

PISTON ASSEMBLY-0.5MM O.S.

 

 

 

 

 

 

070939-216

AR

PISTON ASSEMBLY-1.0MM O.S.

 

 

 

 

 

Generac® Power Systems, Inc. 53

Image 55
Contents Power SYSTEMS, INC Introduction Authorized Service Dealer LocationPart II Installation Instructions General Hazards Electrical Hazards Quietpact 65D Generator IdentificationGenerator AC Connection System SafetySpecifications Generator ApplicabilityEngine OIL Requirements Fuel Consumption GAL/HRGenerator Optional Remote START/STOP Generator Control PanelBefore Starting the Engine Starting the Generator Protection Systems Stopping the Generator1 25-HOUR BREAK-IN Period Additional InformationOverspeed Shutdown Overvoltage ProtectionEffects of Moisture and Dirt Checking the Engine OIL LevelChanging the Engine OIL AND/OR OIL Filter Operation in High Grass or BrushSpark Arrestor Muffler Servicing the Engine AIR FilterBattery Maintenance Cleaning the GeneratorDrive Belt OUT-OF-SERVICE ProcedureCooling System Engine CoolantReturn to Service SYSTEM/COMPONENT Procedure Frequency Service SchedulePart General Hazards Electrical Hazards Generator Engine Operating Speed Purpose and Scope ManualStandards Booklets Equipment DescriptionMajor Features and Dimensions Suspended Mounting Location and SupportGenerator Location Generator SupportGenerator Restraint Generator CompartmentsCompartment Construction Acoustics Sound Insulating MaterialsTypical Noise Abatement Compartment Floor CutoutsCooling AIR Inlet Openings Cooling and Ventilating AIRGenerator Airflow Diesel Fuel System Testing the InstallationCompensating for Restrictions Generator Fuel Return Lines Generator Fuel Supply LinesExhaust System Exhaust System SafetyMuffler and Spark Arrestor Electrical Junction BOX Electrical ConnectionsGenerator AC Connections Ground Fault Circuit Interrupters Power Supply CordIsolating Different Power Sources Battery Cable Connections Battery InstallationBattery Cables Recommended BatteryBattery Compartment Optional AccessoriesInitial Start Post Installation TestsTesting Under Load Before Initial StartupInstallation Checklist Problem Cause Correction Troubleshooting GuideAppendix 2 Electrical Data Appendix 2 Electrical Data Appendix 2 Electrical Data Appendix 3 Exploded Views and Parts Lists QTY Description Base Frame Weldment 174 Appendix 3 Exploded Views and Parts Lists Cooling System Drawing No. D2360 1926 Exhaust Gasket Description QTY Start / Stop Switch Camshaft Assembly Complete Cylinder Block Cylinder Head Assembly Crankshaft Assembly Part NO. QTY Description Rocker ARM Shaft Injector Pump Assembly Fuel Filter Support Appendix 3 Exploded Views and Parts Lists HOUSING, Timing Gear 3114 Water Pump Assembly Appendix 4 Notes Appendix 4 Notes Parts Covered Federal and California Emissions Control Warranty StatementYour Warranty Rights and Obligations Manufacturers Warranty CoverageObligations and Rights of the Manufacturer and Owner Obtaining Warranty ServiceLimitations Generac Power SYSTEMS, INC