Generac 004614-1 Location and Support, Generator Location, Generator Support, Suspended Mounting

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Section 2 – Installation

QUIETPACT™ 65D Recreational Vehicle Generator

2.1 LOCATION AND SUPPORT

2.1.1 GENERATOR LOCATION

The most desirable location for the generator set is between the vehicle's main frame members.

Many recreational vehicles have been factory- equipped with an area for the generator set. Some may even have a generator compartment provided by the vehicle manufacturer.

Plan the generator location based on the following:

The generator set must be installed on a frame- work that is part of the recreational vehicle, as out- lined in Section 2.1.2.

The location must provide an access opening that is large enough to permit generator removal (unless the generator is to be removed from under- neath the supporting framework).

The location must provide easy access to frequent- ly serviced components, such as, filters, oil drains, and other common maintenance parts.

The location must provide sufficient room to allow minimum clearances for air circulation. If sound insulation is to be used on the compart- ment walls and ceiling, the minimum recom- mended clearance applies to the space between the generator and such insulation.

The location must provide adequate cooling and ventilating airflow for the generator, without a great deal of work and expense.

2.1.2 GENERATOR SUPPORT

The generator must be securely attached to a metal framework that has been affixed to the vehicle frame structure by bolting or welding. The metal framework on which the generator will rest, and which will restrain the generator set, should consist of at least two hori- zontal beams. These beams should consist of (a) 1-1/2- inch square, 11-gauge steel tubing OR (b) 1-1/2-inch, 11-gauge angle iron.

The generator can be installed so that it sits on top of the horizontal support tubing, if the vehicle design permits. Another method is to suspend the generator below the horizontal support tubing by means of suit- able, structurally-sound metal framework. The fol- lowing general rules apply:

Vehicle construction MUST be capable of support- ing the weight of the generator.

Whether the generator is mounted above the hori- zontal support tubing or suspended below the tub- ing, the supporting frame used must be structural- ly sound.

If the generator cannot be bolted directly to the supporting frame or support tubing, consider

using additional tubing, angle brackets or other supports to give the supporting frame suf- ficient strength.

2.1.3 SUSPENDED MOUNTING

If you are going to suspend the generator below the horizontal support tubing, the suspension method you use with the vehicle frame members must (a) be able to support the weight of the generator AND (b) provide sufficient restraint for the generator. One typ- ical suspended mounting system is shown in Figure

2.1.The location of a suspended mounting system must be carefully planned, keeping the following gen- eral rules in mind:

Protect the generator against road splash and debris. Baffles or splash guards may be required to protect certain areas of the generator. To make sure the gen- erator is adequately protected, road-test the installa- tion through mud, water, and slush.

Figure 2.1 – Typical Suspended Mounting System

The installer must make certain that the selected location will permit adequate cooling and ventilat- ing airflow.

22 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Authorized Service Dealer Location IntroductionPart II Installation Instructions General Hazards Electrical Hazards Generator Identification Quietpact 65DSafety SpecificationsGenerator Applicability Generator AC Connection SystemFuel Consumption GAL/HR Engine OIL RequirementsGenerator Generator Control Panel Optional Remote START/STOPBefore Starting the Engine Starting the Generator Stopping the Generator Protection SystemsAdditional Information Overspeed ShutdownOvervoltage Protection 1 25-HOUR BREAK-IN PeriodChecking the Engine OIL Level Changing the Engine OIL AND/OR OIL FilterOperation in High Grass or Brush Effects of Moisture and DirtServicing the Engine AIR Filter Spark Arrestor MufflerCleaning the Generator Battery MaintenanceOUT-OF-SERVICE Procedure Cooling SystemEngine Coolant Drive BeltReturn to Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyPart General Hazards Electrical Hazards Purpose and Scope Manual Standards BookletsEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Location and Support Generator LocationGenerator Support Suspended MountingGenerator Compartments Generator RestraintCompartment Construction Sound Insulating Materials AcousticsCompartment Floor Cutouts Typical Noise AbatementCooling and Ventilating AIR Cooling AIR Inlet OpeningsGenerator Airflow Testing the Installation Diesel Fuel SystemCompensating for Restrictions Generator Fuel Supply Lines Generator Fuel Return LinesExhaust System Safety Exhaust SystemMuffler and Spark Arrestor Electrical Connections Electrical Junction BOXGenerator AC Connections Power Supply Cord Ground Fault Circuit InterruptersIsolating Different Power Sources Battery Installation Battery CablesRecommended Battery Battery Cable ConnectionsOptional Accessories Battery CompartmentPost Installation Tests Testing Under LoadBefore Initial Startup Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionAppendix 2 Electrical Data Appendix 2 Electrical Data Appendix 2 Electrical Data Appendix 3 Exploded Views and Parts Lists QTY Description Base Frame Weldment 174 Appendix 3 Exploded Views and Parts Lists Cooling System Drawing No. D2360 1926 Exhaust Gasket Description QTY Start / Stop Switch Camshaft Assembly Complete Cylinder Block Cylinder Head Assembly Crankshaft Assembly Part NO. QTY Description Rocker ARM Shaft Injector Pump Assembly Fuel Filter Support Appendix 3 Exploded Views and Parts Lists HOUSING, Timing Gear 3114 Water Pump Assembly Appendix 4 Notes Appendix 4 Notes Federal and California Emissions Control Warranty Statement Your Warranty Rights and ObligationsManufacturers Warranty Coverage Parts CoveredObtaining Warranty Service Obligations and Rights of the Manufacturer and OwnerLimitations Generac Power SYSTEMS, INC