Generac 004614-1 owner manual Introduction, Authorized Service Dealer Location

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INTRODUCTION

Thank you for purchasing this model of the QUIETPACT™ product line by Generac Power Systems, Inc. This model is designed and manufac- tured to supply electrical power for recreational vehi- cles.

READ THIS MANUAL THOROUGHLY

If you do not understand any portion of this manual, contact Generac or your nearest Generac Authorized Service Dealer for starting, operating, and servicing procedures.

Throughout this publication, and on tags and decals affixed to the generator, DANGER, WARN- ING, CAUTION, and NOTE blocks are used to alert you to special instructions about a particular oper- ation that may be hazardous if performed incorrect- ly or carelessly. Observe them carefully. Their defin- itions are as follows:

After this heading, you can read instructions that, if not strictly complied with, will result in personal injury or property damage.

After this heading, you can read instructions that, if not strictly complied with, may result in personal injury or property damage.

After this heading, you can read instructions that, if not strictly complied with, could result in damage to equipment and/or property.

NOTE:

After this heading, you can read explanatory statements that require special emphasis.

These safety warnings cannot eliminate the hazards that they indicate. Common sense and strict compli- ance with the special instructions while performing the service are essential for preventing accidents.

Four commonly used safety symbols accompany the DANGER, WARNING, and CAUTION blocks. Here are the types of information indicated by each symbol:

This symbol points out important safety informa- tion that, if not followed, could endanger personal safety and/or property to self and others.

This symbol points out potential explosion hazard.

This symbol points out potential fire hazard.

This symbol points out potential electrical shock hazard.

The operator (i.e., the driver) is responsible for the proper and safe use of the vehicle and its equipment, and for the safety of all vehicle occupants. Before using this equipment, we strongly recommend that the operator read this manual and thoroughly under- stand all instructions. We also strongly recommend instructing other occupants in the vehicle to properly start and operate the generator. This prepares them to operate the equipment in case of an emergency.

CONTENTS

This manual contains pertinent owner’s information, including warranty, electrical diagrams, exploded views, and lists of repair parts for generator model number 004614-1. In addition, the latter portion of this manual contains information necessary for the proper installation of these generators.

OPERATION AND MAINTENANCE

It is the operator's responsibility to perform all safety checks, to make sure that all maintenance for safe operation is performed promptly, and to have the equipment checked periodically by a Generac Authorized Service Dealer. Normal main- tenance service and replacement of parts are the responsibilities of the owner/operator and, as such, are not considered defects in materials or work- manship within the terms of the warranty. Individual operating habits and usage contribute to the need for maintenance service.

Proper maintenance and care of your generator minimize problems and operating expenses. See your Generac Authorized Service Dealer for service aids and accessories.

HOW TO OBTAIN SERVICE

When your generator requires servicing or repairs, simply contact a Generac Authorized Service Dealer for assistance. Service technicians are factory-trained and are capable of handling all of your service needs.

When contacting a Generac Authorized Service Dealer or the factory about parts and service, always supply the complete model number and serial num- ber of your unit, as given on its data decal, which is located on your generator.

Model No. ____________ Serial No. ______________

AUTHORIZED SERVICE

DEALER LOCATION

To locate the GENERAC AUTHORIZED SERVICE

DEALER nearest you, please call this number:

1-800-333-1322

ONLY DEALER LOCATION INFORMATION

CAN BE OBTAINED AT THIS NUMBER.

Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Authorized Service Dealer Location IntroductionPart II Installation Instructions General Hazards Electrical Hazards Generator Identification Quietpact 65DGenerator Applicability SafetySpecifications Generator AC Connection SystemGenerator Fuel Consumption GAL/HREngine OIL Requirements Before Starting the Engine Generator Control PanelOptional Remote START/STOP Starting the Generator Stopping the Generator Protection SystemsOvervoltage Protection Additional InformationOverspeed Shutdown 1 25-HOUR BREAK-IN PeriodOperation in High Grass or Brush Checking the Engine OIL LevelChanging the Engine OIL AND/OR OIL Filter Effects of Moisture and DirtServicing the Engine AIR Filter Spark Arrestor MufflerCleaning the Generator Battery MaintenanceEngine Coolant OUT-OF-SERVICE ProcedureCooling System Drive BeltReturn to Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyPart General Hazards Electrical Hazards Equipment Description Purpose and Scope ManualStandards Booklets Generator Engine Operating SpeedMajor Features and Dimensions Generator Support Location and SupportGenerator Location Suspended MountingCompartment Construction Generator CompartmentsGenerator Restraint Sound Insulating Materials AcousticsCompartment Floor Cutouts Typical Noise AbatementGenerator Airflow Cooling and Ventilating AIRCooling AIR Inlet Openings Compensating for Restrictions Testing the InstallationDiesel Fuel System Generator Fuel Supply Lines Generator Fuel Return LinesMuffler and Spark Arrestor Exhaust System SafetyExhaust System Generator AC Connections Electrical ConnectionsElectrical Junction BOX Isolating Different Power Sources Power Supply CordGround Fault Circuit Interrupters Recommended Battery Battery InstallationBattery Cables Battery Cable ConnectionsOptional Accessories Battery CompartmentBefore Initial Startup Post Installation TestsTesting Under Load Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionAppendix 2 Electrical Data Appendix 2 Electrical Data Appendix 2 Electrical Data Appendix 3 Exploded Views and Parts Lists QTY Description Base Frame Weldment 174 Appendix 3 Exploded Views and Parts Lists Cooling System Drawing No. D2360 1926 Exhaust Gasket Description QTY Start / Stop Switch Camshaft Assembly Complete Cylinder Block Cylinder Head Assembly Crankshaft Assembly Part NO. QTY Description Rocker ARM Shaft Injector Pump Assembly Fuel Filter Support Appendix 3 Exploded Views and Parts Lists HOUSING, Timing Gear 3114 Water Pump Assembly Appendix 4 Notes Appendix 4 Notes Manufacturers Warranty Coverage Federal and California Emissions Control Warranty StatementYour Warranty Rights and Obligations Parts CoveredLimitations Obtaining Warranty ServiceObligations and Rights of the Manufacturer and Owner Generac Power SYSTEMS, INC