Generac 004614-1 owner manual Service Schedule, SYSTEM/COMPONENT Procedure Frequency

Page 18

Section 3 – Maintenance

QUIETPACT™ 65D Recreational Vehicle Generator

3.13 SERVICE SCHEDULE

ATTENTION: It is recommended that all service work

be performed by your nearest Generac Authorized Service Dealer.

 

SYSTEM/COMPONENT

 

PROCEDURE

 

FREQUENCY

 

 

X = Action

Inspect

Change

Clean

D = Daily

W = Weekly

 

 

R = Replace/Adjust as Needed

 

 

 

M = Monthly

Y = Yearly

 

 

* = To Be Completed by a

 

 

 

H = Hours

 

 

 

Generac Authorized

 

 

 

 

 

 

 

Service Dealer.

 

 

 

 

 

 

 

FUEL

 

 

 

 

 

 

 

Fuel level

X

 

 

AFTER 25-H BREAK-IN,

 

 

 

 

 

 

D / BEFORE USE

 

 

Fuel lines and connections*

X

 

 

AFTER 25-H BREAK-IN,

 

 

 

 

 

 

EVERY 250 H / 6 M

 

 

Fuel Filter*

 

X

 

EVERY 250 H / 6 M

 

 

LUBRICATION

 

 

 

 

 

 

 

Oil level

X

 

 

EVERY 8 H / D

 

 

Oil

 

X

 

AFTER 25-H BREAK-IN,

 

 

 

 

 

 

EVERY 250 H / 6 M

 

 

Oil Filter

 

X

 

AFTER 25-H BREAK-IN,

 

 

 

 

 

 

EVERY 250 H / 6 M

 

 

Oil line leakage*

X

 

 

EVERY 100 H

 

 

COOLING

 

 

 

 

 

 

 

Engine cooling system*

X

 

 

AFTER 25-H BREAK-IN,

 

 

 

 

 

 

EVERY 100 H / M

 

 

Coolant level

X

 

 

AFTER 25-H BREAK-IN,

 

 

 

 

 

 

D / BEFORE USE

 

 

Coolant*

 

X

 

EVERY 500 H / Y

 

 

Enclosure louvers

X

 

X

EVERY 250 H / 6 M

 

 

EXHAUST

 

 

 

 

 

 

 

Exhaust system

X

 

 

EVERY 100 H / M

 

 

Retorque Exhaust Manifold*

X

 

 

EVERY 750 H

 

 

Clean out Muffler/Spark Arrestor

 

 

X

EVERY 150 H/Y

 

 

BATTERY

 

 

 

 

 

 

 

Electrolyte fluid level

X

 

 

AFTER 25-H BREAK-IN, W

 

 

Charge and condition

X

R

X

W, EVERY 250 H / 6 M

 

 

FAN/ALTERNATOR BELTS

 

 

 

 

 

 

 

Tension and condition*

X

R

 

EVERY 750 H

 

 

ENGINE

 

 

 

 

 

 

 

Retorque cylinder head*

X

 

 

EVERY 750 H

 

 

Retorque intake manifold*

X

 

 

EVERY 750 H

 

 

Starter motor*

X

 

 

EVERY 750 H

 

 

Air filter

X

R

 

EVERY 500 H

 

 

Compression*

X

 

 

EVERY 750 H

 

 

Valve clearance*

X

R

 

EVERY 750 H

 

 

Governor*

X

R

 

EVERY 750 H

 

 

Safety devices*

X

R

 

EVERY 750 H

 

 

Injection system*

X

R

 

EVERY 750 H

 

 

GENERAL

 

 

 

 

 

 

 

Overall condition

X

 

X

AFTER 25-H BREAK-IN, W

 

 

Exercise system

 

 

 

W

 

 

 

COMPLETE TUNE-UP*

X

X

X

Y

 

 

 

 

 

 

 

 

 

 

16 Generac® Power Systems, Inc.

Image 18
Contents Power SYSTEMS, INC Authorized Service Dealer Location IntroductionPart II Installation Instructions General Hazards Electrical Hazards Generator Identification Quietpact 65DGenerator Applicability SafetySpecifications Generator AC Connection SystemFuel Consumption GAL/HR Engine OIL RequirementsGenerator Generator Control Panel Optional Remote START/STOPBefore Starting the Engine Starting the Generator Stopping the Generator Protection SystemsOvervoltage Protection Additional InformationOverspeed Shutdown 1 25-HOUR BREAK-IN PeriodOperation in High Grass or Brush Checking the Engine OIL LevelChanging the Engine OIL AND/OR OIL Filter Effects of Moisture and DirtServicing the Engine AIR Filter Spark Arrestor MufflerCleaning the Generator Battery MaintenanceEngine Coolant OUT-OF-SERVICE ProcedureCooling System Drive BeltReturn to Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyPart General Hazards Electrical Hazards Equipment Description Purpose and Scope ManualStandards Booklets Generator Engine Operating SpeedMajor Features and Dimensions Generator Support Location and SupportGenerator Location Suspended MountingGenerator Compartments Generator RestraintCompartment Construction Sound Insulating Materials AcousticsCompartment Floor Cutouts Typical Noise AbatementCooling and Ventilating AIR Cooling AIR Inlet OpeningsGenerator Airflow Testing the Installation Diesel Fuel SystemCompensating for Restrictions Generator Fuel Supply Lines Generator Fuel Return LinesExhaust System Safety Exhaust SystemMuffler and Spark Arrestor Electrical Connections Electrical Junction BOXGenerator AC Connections Power Supply Cord Ground Fault Circuit InterruptersIsolating Different Power Sources Recommended Battery Battery InstallationBattery Cables Battery Cable ConnectionsOptional Accessories Battery CompartmentBefore Initial Startup Post Installation TestsTesting Under Load Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionAppendix 2 Electrical Data Appendix 2 Electrical Data Appendix 2 Electrical Data Appendix 3 Exploded Views and Parts Lists QTY Description Base Frame Weldment 174 Appendix 3 Exploded Views and Parts Lists Cooling System Drawing No. D2360 1926 Exhaust Gasket Description QTY Start / Stop Switch Camshaft Assembly Complete Cylinder Block Cylinder Head Assembly Crankshaft Assembly Part NO. QTY Description Rocker ARM Shaft Injector Pump Assembly Fuel Filter Support Appendix 3 Exploded Views and Parts Lists HOUSING, Timing Gear 3114 Water Pump Assembly Appendix 4 Notes Appendix 4 Notes Manufacturers Warranty Coverage Federal and California Emissions Control Warranty StatementYour Warranty Rights and Obligations Parts CoveredObtaining Warranty Service Obligations and Rights of the Manufacturer and OwnerLimitations Generac Power SYSTEMS, INC