Generac 004614-1 owner manual Sound Insulating Materials, Acoustics

Page 26

Section 2 – Installation

QUIETPACT™ 65D Recreational Vehicle Generator

Seams and joints of the galvanized steel (whether used as a liner or for the compartment itself) must be lapped and mechanically secured. Such seams may be manufactured, welded, bolted, riveted, or screwed. Manufactured lock seams are shown in Figure 2.4. Installer-constructed compartments typically utilize a standard lap joint.

Figure 2.4 – Types of Lock Seams

After the compartment has been metal -lined and vapor-sealed, line the compartment interior walls and ceiling with an approved, nonflammable sound-insulating material. See Section 2.2.2.

Do not install any flammable material directly above or around the compartment. Heat, transferred through the compartment structure, may be sufficient to ignite, char, or discolor seat cushions, fiberboard, and other flammable materials. You may need to use approved, nonflammable insulating materials in high temperature areas.

2.2.2 SOUND INSULATING MATERIALS

Once installers have determined that a compartment is properly constructed and metal-lined, they can add acoustical material. This may include additional sealant or insulating material, to reflect noise away from the vehicle interior.

Sound insulating materials should be of a nonflam- mable type. One excellent insulating material is a 1- inch (25 mm) thick fiberglass having a 2-pound den- sity. When fiberglass is used, its coated side should face toward the compartment interior.

24 Generac® Power Systems, Inc.

Do not install sound insulation or any absorbent material on the compartment floor interior. Such materials will become soaked with combustible or explosive vapors and liquids and will become a fire hazard.

Using a combination of sound-insulating materials can often reduce noise more effectively than a sin- gle material. For example, a sheet of lead or visco- elastic material, along with a layer of other acousti- cal material, is more effective than when a single material is used.

2.2.3 ACOUSTICS

For additional noise abatement, the installer may wish to consider the following:

Using special sound-insulating materials.

Construction of a special noise abatement compartment.

NOTE:

Any method used to reduce noise must not adversely affect the flow of cooling and ventilating air into, or out of, the compartment.

In addition to the effective use of sound insulating materials, construction of a special noise abatement compartment might be considered to reduce noise levels. Such a compartment might be constructed as follows (Figure 2.5, Page 25):

Use 5/8-inch thick or 3/4-inch thick plywood in the compartment.

Construct the compartment floor of a double thick- ness of 5/8-inch or 3/4-inch plywood.

Line the compartment’s interior walls and floor, as well as the underside of the floor, with 26-gauge galvanized steel.

Vapor-seal all compartment seams and joints.

Over the galvanized steel lining, install a combina- tion of acoustical materials, as mentioned in Section 2.2.2.

To prevent fire or explosion, do not install any insulation, or other absorbent materials, on the interior or underside of the compartment floor.

Seal all compartment door edges to prevent noise leakage around the door perimeter.

Line the compartment door interior (except for air openings) with suitable, fireproof sound insulation (such as, 1-inch (25 mm) thick fiberglass with a 2- pound density).

Image 26
Contents Power SYSTEMS, INC Authorized Service Dealer Location IntroductionPart II Installation Instructions General Hazards Electrical Hazards Generator Identification Quietpact 65DGenerator Applicability SafetySpecifications Generator AC Connection SystemGenerator Fuel Consumption GAL/HREngine OIL Requirements Before Starting the Engine Generator Control PanelOptional Remote START/STOP Starting the Generator Stopping the Generator Protection SystemsOvervoltage Protection Additional InformationOverspeed Shutdown 1 25-HOUR BREAK-IN PeriodOperation in High Grass or Brush Checking the Engine OIL LevelChanging the Engine OIL AND/OR OIL Filter Effects of Moisture and DirtServicing the Engine AIR Filter Spark Arrestor MufflerCleaning the Generator Battery MaintenanceEngine Coolant OUT-OF-SERVICE ProcedureCooling System Drive BeltReturn to Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyPart General Hazards Electrical Hazards Equipment Description Purpose and Scope ManualStandards Booklets Generator Engine Operating SpeedMajor Features and Dimensions Generator Support Location and SupportGenerator Location Suspended MountingCompartment Construction Generator CompartmentsGenerator Restraint Sound Insulating Materials AcousticsCompartment Floor Cutouts Typical Noise AbatementGenerator Airflow Cooling and Ventilating AIRCooling AIR Inlet Openings Compensating for Restrictions Testing the InstallationDiesel Fuel System Generator Fuel Supply Lines Generator Fuel Return LinesMuffler and Spark Arrestor Exhaust System SafetyExhaust System Generator AC Connections Electrical ConnectionsElectrical Junction BOX Isolating Different Power Sources Power Supply CordGround Fault Circuit Interrupters Recommended Battery Battery InstallationBattery Cables Battery Cable ConnectionsOptional Accessories Battery CompartmentBefore Initial Startup Post Installation TestsTesting Under Load Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionAppendix 2 Electrical Data Appendix 2 Electrical Data Appendix 2 Electrical Data Appendix 3 Exploded Views and Parts Lists QTY Description Base Frame Weldment 174 Appendix 3 Exploded Views and Parts Lists Cooling System Drawing No. D2360 1926 Exhaust Gasket Description QTY Start / Stop Switch Camshaft Assembly Complete Cylinder Block Cylinder Head Assembly Crankshaft Assembly Part NO. QTY Description Rocker ARM Shaft Injector Pump Assembly Fuel Filter Support Appendix 3 Exploded Views and Parts Lists HOUSING, Timing Gear 3114 Water Pump Assembly Appendix 4 Notes Appendix 4 Notes Manufacturers Warranty Coverage Federal and California Emissions Control Warranty StatementYour Warranty Rights and Obligations Parts CoveredLimitations Obtaining Warranty ServiceObligations and Rights of the Manufacturer and Owner Generac Power SYSTEMS, INC