Generac 004614-1 owner manual Electrical Hazards

Page 21

Safety Rules

QUIETPACT™ 65D Recreational Vehicle Generator

ELECTRICAL HAZARDS

FIRE HAZARDS

The generator covered by this manual produces dangerous electrical voltages that can cause fatal electrical shock. Avoid contact with bare wires, ter- minals, connections, etc., while the unit is running. Ensure all appropriate covers, guards, and barri- ers are in place before operating the generator. If you must work around an operating unit, stand on an insulated, dry surface to reduce shock hazard.

Do not handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet. DANGEROUS ELECTRICAL SHOCK MAY RESULT.

During installation onto the vehicle, properly ground (bond) the generator either by solid mount- ing to the vehicle frame or chassis, or by means of an approved bonding conductor. DO NOT connect the bonding conductor to any generator part that might be removed or disassembled during routine maintenance. If the grounding conductor must be replaced, use only a flexible conductor that is of No. 8 American Wire Gauge (AWG) copper wire minimum.

If the vehicle electrical circuits can be powered by any other source of electricity (such as, a “dockside” power receptacle), there must be no possibility of connecting the different power sources to the vehi- cle’s circuits at the same time. The dockside (utility) power source must be positively isolated from the vehicle’s circuits whenever the generator is operat- ing. Failure to isolate the vehicle’s circuits from the dockside power supply when the generator is run- ning may result in damage to the generator or in serious injury or death to dockside (utility) power workers due to backfeed of electrical energy.

In case of an accident caused by electric shock, immediately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a noncon- ducting implement, such as, a rope or board, to free the victim from the live conductor. If the vic- tim is unconscious, apply first aid, and get immediate medical help.

Never wear jewelry when working on this equip- ment. Jewelry can conduct electricity, resulting in electric shock, or may get caught in moving com- ponents, causing injury.

For fire safety, the generator must be installed and maintained properly. Installation always must comply with applicable codes, standards, laws, and regulations. Adhere strictly to local, state and national electrical and building codes. Comply with regulations the Occupational Safety and Health Administration (OSHA) has estab- lished. Also, ensure that the generator is installed in accordance with the manufacturer’s instructions and recommendations. Following proper installation, do nothing that might alter a safe installation and render the unit in noncom- pliance with the aforementioned codes, stan- dards, laws, and regulations.

Keep a fire extinguisher in the vehicle at all times. Extinguishers rated “ABC” by the National Fire Protection Association are appropriate for use on the recreational vehicle generator electrical system. Keep the extinguisher properly charged, and be familiar with its use. If you have any question per- taining to fire extinguishers, consult your local fire department.

EXPLOSION HAZARDS

Do not smoke around the generator. Wipe up any fuel or oil spills immediately. Ensure that no com- bustible materials are left in the generator com- partment, or on or near the generator, as FIRE or EXPLOSION may result. Keep the area surround- ing the generator clean and free from debris.

All fuel types are potentially FLAMMABLE and/or EXPLOSIVE and should be handled with care. Comply with all laws regulating the storage and han- dling of fuels.

Fuel supply lines must be properly installed, purged and leak-tested according to applicable fuel-gas codes, before placing this equipment into service. There must be no possibility of fuel vapors enter- ing the vehicle interior.

You are required to install an approved, flexible, nonconductive fuel line between the generator fuel connection point and the rigid fuel lines.

Generac® Power Systems, Inc. 19

Image 21
Contents Power SYSTEMS, INC Introduction Authorized Service Dealer LocationPart II Installation Instructions General Hazards Electrical Hazards Quietpact 65D Generator IdentificationSpecifications SafetyGenerator Applicability Generator AC Connection SystemFuel Consumption GAL/HR Engine OIL RequirementsGenerator Generator Control Panel Optional Remote START/STOPBefore Starting the Engine Starting the Generator Protection Systems Stopping the GeneratorOverspeed Shutdown Additional InformationOvervoltage Protection 1 25-HOUR BREAK-IN PeriodChanging the Engine OIL AND/OR OIL Filter Checking the Engine OIL LevelOperation in High Grass or Brush Effects of Moisture and DirtSpark Arrestor Muffler Servicing the Engine AIR FilterBattery Maintenance Cleaning the GeneratorCooling System OUT-OF-SERVICE ProcedureEngine Coolant Drive BeltReturn to Service SYSTEM/COMPONENT Procedure Frequency Service SchedulePart General Hazards Electrical Hazards Standards Booklets Purpose and Scope ManualEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Generator Location Location and SupportGenerator Support Suspended MountingGenerator Compartments Generator RestraintCompartment Construction Acoustics Sound Insulating MaterialsTypical Noise Abatement Compartment Floor CutoutsCooling and Ventilating AIR Cooling AIR Inlet OpeningsGenerator Airflow Testing the Installation Diesel Fuel SystemCompensating for Restrictions Generator Fuel Return Lines Generator Fuel Supply LinesExhaust System Safety Exhaust SystemMuffler and Spark Arrestor Electrical Connections Electrical Junction BOXGenerator AC Connections Power Supply Cord Ground Fault Circuit InterruptersIsolating Different Power Sources Battery Cables Battery InstallationRecommended Battery Battery Cable ConnectionsBattery Compartment Optional AccessoriesTesting Under Load Post Installation TestsBefore Initial Startup Initial StartInstallation Checklist Problem Cause Correction Troubleshooting GuideAppendix 2 Electrical Data Appendix 2 Electrical Data Appendix 2 Electrical Data Appendix 3 Exploded Views and Parts Lists QTY Description Base Frame Weldment 174 Appendix 3 Exploded Views and Parts Lists Cooling System Drawing No. D2360 1926 Exhaust Gasket Description QTY Start / Stop Switch Camshaft Assembly Complete Cylinder Block Cylinder Head Assembly Crankshaft Assembly Part NO. QTY Description Rocker ARM Shaft Injector Pump Assembly Fuel Filter Support Appendix 3 Exploded Views and Parts Lists HOUSING, Timing Gear 3114 Water Pump Assembly Appendix 4 Notes Appendix 4 Notes Your Warranty Rights and Obligations Federal and California Emissions Control Warranty StatementManufacturers Warranty Coverage Parts CoveredObtaining Warranty Service Obligations and Rights of the Manufacturer and OwnerLimitations Generac Power SYSTEMS, INC