Generac 004614-1 Generator Compartments, Generator Restraint, Compartment Construction

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Section 2 – Installation

QUIETPACT™ 65D Recreational Vehicle Generator

2.1.4 GENERATOR RESTRAINT

Figure 2.3 – Typical Compartment Construction

Use four 3/8"-16 hardened steel bolts (Grade 5) to fas- ten the generator to the supporting frame or the sup- port tubing. These bolts must pass through (a) the gen- erator mounting base, (b) the compartment floor (if a compartment is used), and (c) the supporting frame- work (Figure 2.2). All bolts must be long enough so that, when tight, they engage at least 3/8” of an inch [9.5 millimeters]. Refer to Section 2.2 for the location of the generator mounting holes.

Figure 2.2 – Typical Generator Restraint

2.2GENERATOR COMPARTMENTS

Whether the generator set is being installed inside a compartment specifically manufactured to house a gen- erator or inside a compartment that the installer con- structs, the compartment MUST meet certain specifi- cations, as outlined in the following sections:

2.2.1 COMPARTMENT CONSTRUCTION

The generator compartment should be either constructed of, or lined with, 26-gauge galva- nized steel.

NOTE:

Aluminum is NOT an acceptable alternative to galvanized steel due to aluminum’s low melting point.

If the compartment is lined with galvanized steel, it may be constructed of any material. Generac rec- ommends that the compartment be constructed of 1/2-inch thick plywood (not strandboard), with the floor made of a double thickness of 1/2-inch ply- wood, having the grain of the wood at cross section for added strength (Figure 2.3).

If constructing a compartment, line the exterior (underside) of the compartment floor with 26- gauge galvanized steel.

All seams, splices, and joints of the compartment

walls (unless vapor-tight by design) should be caulked to prevent poisonous, flammable, or explosive vapors from entering the vehicle interior.

NOTE:

Caulking must be done so that the caulking materi- al will stay in place permanently. Pressing materials such as, putty tape, onto joints and seams is NOT acceptable. A high-quality silicone rubber base sealant is recommended.

Holes and openings made in the compartment walls to allow for the passage of electrical conduit, conductors, hoses, cables, etc., into the vehicle liv- ing area must be sealed vapor-tight with silicone rubber base sealant.

If a flexible metal conduit is used, it must be sealed internally at the end, where it terminates inside the compartment’s electrical junction box.

NOTE:

Flexible metal conduit, due to its unique con- struction, is NOT vapor-tight along its entire length.

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Contents Power SYSTEMS, INC Introduction Authorized Service Dealer LocationPart II Installation Instructions General Hazards Electrical Hazards Quietpact 65D Generator IdentificationSpecifications SafetyGenerator Applicability Generator AC Connection SystemEngine OIL Requirements Fuel Consumption GAL/HRGenerator Optional Remote START/STOP Generator Control PanelBefore Starting the Engine Starting the Generator Protection Systems Stopping the GeneratorOverspeed Shutdown Additional InformationOvervoltage Protection 1 25-HOUR BREAK-IN PeriodChanging the Engine OIL AND/OR OIL Filter Checking the Engine OIL LevelOperation in High Grass or Brush Effects of Moisture and DirtSpark Arrestor Muffler Servicing the Engine AIR FilterBattery Maintenance Cleaning the GeneratorCooling System OUT-OF-SERVICE ProcedureEngine Coolant Drive BeltReturn to Service SYSTEM/COMPONENT Procedure Frequency Service SchedulePart General Hazards Electrical Hazards Standards Booklets Purpose and Scope ManualEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Generator Location Location and SupportGenerator Support Suspended MountingGenerator Restraint Generator CompartmentsCompartment Construction Acoustics Sound Insulating MaterialsTypical Noise Abatement Compartment Floor CutoutsCooling AIR Inlet Openings Cooling and Ventilating AIRGenerator Airflow Diesel Fuel System Testing the InstallationCompensating for Restrictions Generator Fuel Return Lines Generator Fuel Supply LinesExhaust System Exhaust System SafetyMuffler and Spark Arrestor Electrical Junction BOX Electrical ConnectionsGenerator AC Connections Ground Fault Circuit Interrupters Power Supply CordIsolating Different Power Sources Battery Cables Battery InstallationRecommended Battery Battery Cable ConnectionsBattery Compartment Optional AccessoriesTesting Under Load Post Installation TestsBefore Initial Startup Initial StartInstallation Checklist Problem Cause Correction Troubleshooting GuideAppendix 2 Electrical Data Appendix 2 Electrical Data Appendix 2 Electrical Data Appendix 3 Exploded Views and Parts Lists QTY Description Base Frame Weldment 174 Appendix 3 Exploded Views and Parts Lists Cooling System Drawing No. D2360 1926 Exhaust Gasket Description QTY Start / Stop Switch Camshaft Assembly Complete Cylinder Block Cylinder Head Assembly Crankshaft Assembly Part NO. QTY Description Rocker ARM Shaft Injector Pump Assembly Fuel Filter Support Appendix 3 Exploded Views and Parts Lists HOUSING, Timing Gear 3114 Water Pump Assembly Appendix 4 Notes Appendix 4 Notes Your Warranty Rights and Obligations Federal and California Emissions Control Warranty StatementManufacturers Warranty Coverage Parts CoveredObligations and Rights of the Manufacturer and Owner Obtaining Warranty ServiceLimitations Generac Power SYSTEMS, INC