Generac 004614-1 owner manual General Hazards

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Safety Rules

QUIETPACT™ 65D Recreational Vehicle Generator

DANGER: For fire safety, installation of a generator into a recreational vehicle must comply strictly with NFPA 70 (latest edition), “National Electrical Code”, Article 551, and NFPA 1192 (latest edition), “Standard for Recreational Vehicles”. In addition, installation must comply with the manufacturer’s instructions and recommendations.

NOTICE TO INSTALLER

These Installation Instructions have been published by Generac to aid in the installation of the products described in this manual. Generac assumes that installation personnel are familiar with the procedures for installing such products, or similar products that Generac manufactures. Generac also assumes that personnel have been trained in the recommended installation procedures for these products and that such training includes (a) use of common hand tools,

(b)use of special Generac tools, and (c) use of any tools and/or equipment from other suppliers.

Generac cannot possibly know of, nor advise the recreational vehicle trade of, all conceivable methods, procedures, or techniques by which to perform an installation. Nor can Generac anticipate every possi- ble hazard that might result from each installation method, procedure, or technique. Generac has not undertaken any such wide evaluation. Therefore, people who use a method, procedure, or technique that Generac does not specifically recommend must first completely satisfy themselves that their safety, the safety of the vehicle's occupants, and the prod- uct's safety are not endangered by the method, pro- cedure, or technique selected.

Information, illustrations, specifications, etc., con- tained in these Installation Instructions are based on the latest information available at the time of publi- cation. Every effort has been expended to be sure that such data are both accurate and current. However, the manufacturer reserves the right to change, alter, or otherwise improve this product at any time, with- out prior notice.

Despite the safe design of this generator, operating this equipment imprudently, neglecting its maintenance, or being careless can cause possible injury or death. Permit only responsible and capable persons to operate or maintain this equipment.

Parts of the generator are rotating and/or hot during operation. Exercise care near running generators.

Potentially lethal voltages are generated by these machines. Ensure all steps are taken to render the machine safe before attempting to work on the generator.

GENERAL HAZARDS

For safety reasons, Generac recommends that the installation, initial startup, and mainte- nance of this equipment is carried out by a Generac Authorized Service Dealer.

The engine exhaust fumes contain carbon monox- ide, which can be DEADLY. This dangerous gas, if breathed in sufficient concentrations, can cause unconsciousness or even death. This exhaust sys- tem must be installed properly, in strict compli- ance with applicable codes and standards. Following installation, you must do nothing that might render the system unsafe or in noncompli- ance with such codes and standards. The genera- tor compartment must be completely vapor-sealed from the vehicle interior. There must be no possi- bility of exhaust fumes entering the vehicle interi- or. Never operate this equipment with a leaking or defective exhaust system.

Keep hands, feet, clothing, etc., away from drive belts, fans, and other moving or hot parts. Never remove any drive belt or fan guard while the unit is operating.

Adequate, unobstructed flow of cooling and ven- tilating air is critical to correct generator oper- ation and is required to expel toxic fumes and fuel vapors from the generator compartment. Without sufficient cooling airflow, the engine/generator quickly overheats, which caus- es serious damage to the generator. Do not alter the installation or permit even partial blockage of ventilation provisions, as this can seriously affect safe operation of the generator.

When working on this equipment, remain alert at all times. Never work on the equipment when you are physically or mentally fatigued.

Before performing any maintenance on the genera- tor, disconnect its battery cables to prevent acci- dental startup. First, disconnect the cable from the battery post, indicated by a NEGATIVE, NEG, or

(–). Reconnect that cable last.

Never use the generator or any of its parts as a step. Stepping on the unit can stress and break parts, and may result in dangerous operating con- ditions from leaking exhaust gases, fuel leakage, oil leakage, etc.

Never insert any tool or other object through open- ings in the generator interior, even if the unit is not running. You might seriously injure yourself or damage the equipment.

18 Generac® Power Systems, Inc.

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Contents Power SYSTEMS, INC Authorized Service Dealer Location IntroductionPart II Installation Instructions General Hazards Electrical Hazards Generator Identification Quietpact 65DSafety SpecificationsGenerator Applicability Generator AC Connection SystemGenerator Fuel Consumption GAL/HREngine OIL Requirements Before Starting the Engine Generator Control PanelOptional Remote START/STOP Starting the Generator Stopping the Generator Protection SystemsAdditional Information Overspeed ShutdownOvervoltage Protection 1 25-HOUR BREAK-IN PeriodChecking the Engine OIL Level Changing the Engine OIL AND/OR OIL FilterOperation in High Grass or Brush Effects of Moisture and DirtServicing the Engine AIR Filter Spark Arrestor MufflerCleaning the Generator Battery MaintenanceOUT-OF-SERVICE Procedure Cooling SystemEngine Coolant Drive BeltReturn to Service Service Schedule SYSTEM/COMPONENT Procedure FrequencyPart General Hazards Electrical Hazards Purpose and Scope Manual Standards BookletsEquipment Description Generator Engine Operating SpeedMajor Features and Dimensions Location and Support Generator LocationGenerator Support Suspended MountingCompartment Construction Generator CompartmentsGenerator Restraint Sound Insulating Materials AcousticsCompartment Floor Cutouts Typical Noise AbatementGenerator Airflow Cooling and Ventilating AIRCooling AIR Inlet Openings Compensating for Restrictions Testing the InstallationDiesel Fuel System Generator Fuel Supply Lines Generator Fuel Return LinesMuffler and Spark Arrestor Exhaust System SafetyExhaust System Generator AC Connections Electrical ConnectionsElectrical Junction BOX Isolating Different Power Sources Power Supply CordGround Fault Circuit Interrupters Battery Installation Battery CablesRecommended Battery Battery Cable ConnectionsOptional Accessories Battery CompartmentPost Installation Tests Testing Under LoadBefore Initial Startup Initial StartInstallation Checklist Troubleshooting Guide Problem Cause CorrectionAppendix 2 Electrical Data Appendix 2 Electrical Data Appendix 2 Electrical Data Appendix 3 Exploded Views and Parts Lists QTY Description Base Frame Weldment 174 Appendix 3 Exploded Views and Parts Lists Cooling System Drawing No. D2360 1926 Exhaust Gasket Description QTY Start / Stop Switch Camshaft Assembly Complete Cylinder Block Cylinder Head Assembly Crankshaft Assembly Part NO. QTY Description Rocker ARM Shaft Injector Pump Assembly Fuel Filter Support Appendix 3 Exploded Views and Parts Lists HOUSING, Timing Gear 3114 Water Pump Assembly Appendix 4 Notes Appendix 4 Notes Federal and California Emissions Control Warranty Statement Your Warranty Rights and ObligationsManufacturers Warranty Coverage Parts CoveredLimitations Obtaining Warranty ServiceObligations and Rights of the Manufacturer and Owner Generac Power SYSTEMS, INC