Baldor TS130, TS25, TS45, TS60, TS400, TS80, TS175 Hot Exhaust Gasses, Installation, Fuel Connections

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Hot Exhaust Gasses

WARNING: Exhaust fumes/gases are extremely dangerous and can cause severe illness or death. Never breath exhaust fumes produced by a running engine. Only run the engine outdoors where ventilation is plentiful. Exhaust gases contain carbon monoxide, a colorless, odorless and extremely dangerous gas that can cause unconsciousness or death. Symptoms of carbon monoxide poisoning include: dizziness, nausea, headaches, sleepiness, vomiting or incoherence. If you or anyone else experiences these symptoms, get out into fresh air immediately. Stop the engine and do not restart the engine until it has been inspected and if necessary repaired or reinstalled in a well ventilated area.

WARNING: Hot exhaust gasses must never be directed toward anything that may catch fire or explode.

 

Exhaust must always be directed away from living areas or buildings that are occupied by people

 

or animals. Never allow exhaust gases to be directed towards any openings or air entry routes

 

(doors, windows, vents, etc...) of an occupied building.

 

The direction of the discharged hot air and hot exhaust gases is important as they have the

 

potential to create brown spots on the lawn or shrubs. In extreme cases this extremely hot air

 

could cause dried grass, shrubs, trees or other debris to ignite.

 

It is also recommended that an exhaust rain cap be used whenever it is possible that rain could

 

get into the system. This will help to prevent corrosion and damage to the exhaust system and

 

engine.

 

Installation

The generator is completely assembled, tested and adjusted at the factory before it is shipped.

 

The procedures presented in this manual are suggestions and it is the responsibility of the

 

Owner/Operator to arrange for these procedures to be performed by licensed contractors

 

according to all applicable codes including local codes for your Municipality/City/County and

 

State. External connections required at the time of installation are:

 

1.

Electrical Connections − power wiring (optional transfer switch) and control wiring.

 

2.

Ground Connection.

After installation, the post installation checks must be performed prior to starting the engine. After these checks have been performed and the system operation is verified to be good, refer to Section 5 Maintenance for periodic checks that must be performed at scheduled intervals to ensure continued operation with minimal problems.

WARNING: Disconnect the battery’s ground terminal before working in the vicinity of the battery or battery wires. Contact with the battery can result in electrical shock when a tool accidently touches the positive battery terminal or wire. The risk of such shock is reduced when the ground lead is removed during installation and maintenance.

Fuel Connections

External fuel connections are not required. A self contained fuel tank is located within the base of the generator set.

MN2417

Receiving & Installation 3-3

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Contents Tier 2/3 Towable Generators Trailer and Skid Mounted California Proposition 65 Warning Table of Contents Ii Table of Contents MN2417 Read This Manual Thoroughly Section Product Safety InformationPrecaution Statements Used In This Manual PropertyOperation Statements On next MN2417 Product Safety Information Operation Statements Burn Statements Installation Statements Installation Statements Maintenance Statements Product Safety Information MN2417 Labor Parts Limited WarrantyGeneral Information MN2417 Section Receiving & Installation Generator Mounting Skid Installation Hot Exhaust GassesFuel Connections Standby Power Ratings Prime Power RatingsProtection Receptacle Panel Single Phase Single Phase ConnectionsGeneral Wiring Considerations Three Phase ConnectionsTransfer Switch Considerations Battery Charger ConsiderationsFrame Ground Connection Battery Installation Recommended Engine Oil and Battery Type Oil & Battery RecommendationsPost Installation Checks Post Installation Checks Towing the Generator Selecting the Proper Towing EquipmentTow Vehicle Tow Hitch Capacity Towing Heavy Trailer Loads Trailer Component Identification Lug Nut Tightening Specifications Page Receptacle Panel Load Connections, see Figure Three/Single Phase OperationOperator Control Panel Components Voltage Reconnect and AdjustmentManual Start Procedure Manual Stop ProcedureAuto Start Procedure Digital Engine Controller Description EM0046A21 MRS17 Alarm & Warning ConditionsMeasurement Menu OFF ModeMAN Mode AUT ModeAdjustment Menu Alarm ListECU Alarm List Sensor fail FLS see Table Shut down SD see TablePossible Warnings Inputs and Outputs Binary InputsBinary outputs Set points Basic Setpoints Analog Inputs10 Engine Setpoints Stabil Time11 Engine Protect Setpoints 10Engine Setpoints12 Generator Protect Setpoints 14 IOM/PTM Module Setpoints 13 Sensor Spec Setpoints+ D+ Jdic Engine GeneralTroubleshooting Guide Problems and SolutionsLoad too large for unit 1Troubleshooting GuideTroubleshooting and Maintenance MN2417 Part number Appendix a Wiring DiagramsFigure A-1 TS25 Connection Diagram Figure A-2 TS25 Connection Diagram Figure A-3 TS25 Connection Diagram Figure A-4 TS25 Connection Diagram Figure A-5 TS25 Connection Diagram Figure A-6 TS25 Connection Diagram Figure A-7 TS35 Connection Diagram Figure A-8 TS35 Connection Diagram Figure A-9 TS35 Connection Diagram Figure A-10 TS35 Connection Diagram Figure A-11 TS35 Connection Diagram Figure A-12 TS35 Connection Diagram Figure A-13 TS35 Power Connection Diagram Figure A-14 TS60 Connection Diagram Figure A-15 TS60 Connection Diagram Figure A-16 TS60 Connection Diagram Figure A-17 TS60 Connection Diagram Figure A-18 TS60 Connection Diagram Figure A-19 TS60 Connection Diagram Figure A-20 TS60 Connection Diagram Figure A-21 TS80 Connection Diagram Figure A-22 TS80 Connection Diagram Figure A-23 TS80 Connection Diagram Figure A-24 TS80 Connection Diagram Figure A-25 TS80 Connection Diagram Figure A-26 TS80 Connection Diagram Figure A-27 TS80 Connection Diagram Figure A-28 TS80 Connection Diagram Figure A-29 TS80 Connection Diagram Figure A-30 TS80 Connection Diagram Figure A-31 TS400 Connection Diagram Figure A-32 TS400 Connection Diagram Figure A-33 TS400 Connection Diagram Figure A-34 TS400 Connection Diagram Figure A-35 TS400 Connection Diagram Figure A-36 TS400 Connection Diagram Figure A-37 TS400 Connection Diagram Figure A-38 TS400 Connection Diagram Figure A-39 TS400 Connection Diagram Baldor District Offices Baldor Electric Company
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