Baldor TS175, TS25, TS45, TS60, TS80 Section Product Safety Information, Read This Manual Thoroughly

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Section 1

Product Safety Information

Safety Notice

Be sure that you are completely familiar with the safe operation of this equipment. This

 

equipment may be connected to other machines that have rotating parts or parts that are

 

controlled by this equipment. Improper use can cause serious or fatal injury. Always

 

disconnect all electrical loads before starting the generator.

 

Installation and repair procedures require specialized skills with electrical generating equipment

 

and liquid cooled engine systems. Any person that installs or repairs this generator must have

 

these specialized skills to ensure that this generating unit is safe to operate. Seek expert advise

 

for repairs or any questions you may have about the safe installation and operation.

 

The precaution statements are general guidelines for the safe use and operation of this

 

generator. It is not practical to list all unsafe conditions. Therefore, if you use a procedure that is

 

not recommended in this manual you must determine if it is safe for the operator and all

 

personnel in the proximity to the generator and connected loads. If there is any question of the

 

safety of a procedure please seek expert advise before starting or stopping the generator.

 

This equipment contains high voltages. Electrical shock can cause serious or fatal injury. Only

 

qualified personnel should attempt the start−up procedure or troubleshoot this equipment.

 

This equipment may be connected to other machines that have rotating parts or parts that are

 

driven by this equipment. Improper use can cause serious or fatal injury. Only qualified

 

personnel should attempt the start−up procedure or troubleshoot this equipment.

System documentation must be available to anyone that operates this equipment at all times.

Keep non-qualified personnel at a safe distance from this equipment.

Only qualified personnel familiar with the safe installation, operation and maintenance of this device should attempt start-up or operating procedures.

Always stop engine before making or removing any connections.

Always stop engine and allow it to cool before refueling.

Responsibility When your generator is delivered, it becomes the responsibility of the owner/operator of the generator set to prevent unsafe conditions and operation of the equipment. Some responsibilities include (but are not limited to) the following:

1.It is the responsibility of the owner/operator of this generator to ensure that this equipment is correctly and safely installed.

2.It is the responsibility of the owner/operator of this generator to ensure that this equipment, when installed fully complies with all federal, state and local codes.

3.It is the responsibility of the owner/operator of this generator to ensure that any person operating this equipment has been properly trained.

4.It is the responsibility of the owner/operator of this generator to ensure that any person operating this equipment has access to all manuals and information required for the safe use and operation of this equipment.

5.It is the responsibility of the owner/operator of this generator to ensure that it is properly maintained and safety inspected at regular scheduled intervals.

6.It is the responsibility of the owner/operator of this generator to ensure that any person who has not been trained on the safe use of this equipment does not have access to this equipment.

Read This Manual Thoroughly

If you do not understand any concept, any procedure, any safety warning statement, any safety caution statement or any portion of this manual, seek expert advise. Make sure you understand the information in this manual so that you can safely enjoy the full use of this generator.

Symbols

This symbol is shown throughout the manual to indicate a connection to ground reference point. Indicates a potentially hazardous situation which, if not avoided, could result in injury or death. Indicates a potentially hazardous situation which, if not avoided, could result in injury or death.

MN2417

Product Safety Information 1-1

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Contents Tier 2/3 Towable Generators Trailer and Skid Mounted California Proposition 65 Warning Table of Contents Ii Table of Contents MN2417 Read This Manual Thoroughly Section Product Safety InformationOperation Statements Precaution Statements Used In This ManualProperty On next MN2417 Product Safety Information Operation Statements Burn Statements Installation Statements Installation Statements Maintenance Statements Product Safety Information MN2417 Labor Parts Limited WarrantyGeneral Information MN2417 Section Receiving & Installation Generator Mounting Skid Fuel Connections InstallationHot Exhaust Gasses Protection Standby Power RatingsPrime Power Ratings Receptacle Panel Single Phase Single Phase ConnectionsTransfer Switch Considerations Three Phase ConnectionsBattery Charger Considerations General Wiring ConsiderationsFrame Ground Connection Battery Installation Post Installation Checks Recommended Engine Oil and Battery TypeOil & Battery Recommendations Post Installation Checks Tow Vehicle Tow Hitch Capacity Towing the GeneratorSelecting the Proper Towing Equipment Towing Heavy Trailer Loads Trailer Component Identification Lug Nut Tightening Specifications Page Receptacle Panel Load Connections, see Figure Three/Single Phase OperationOperator Control Panel Components Voltage Reconnect and AdjustmentAuto Start Procedure Manual Start ProcedureManual Stop Procedure Digital Engine Controller Description EM0046A21 MRS17 Alarm & Warning ConditionsMAN Mode OFF ModeAUT Mode Measurement MenuECU Alarm List Adjustment MenuAlarm List Possible Warnings Sensor fail FLS see TableShut down SD see Table Binary outputs Inputs and OutputsBinary Inputs Set points Basic Setpoints Analog Inputs10 Engine Setpoints Stabil Time11 Engine Protect Setpoints 10Engine Setpoints12 Generator Protect Setpoints 14 IOM/PTM Module Setpoints 13 Sensor Spec Setpoints+ D+ Jdic Engine GeneralTroubleshooting Guide Problems and SolutionsLoad too large for unit 1Troubleshooting GuideTroubleshooting and Maintenance MN2417 Part number Appendix a Wiring DiagramsFigure A-1 TS25 Connection Diagram Figure A-2 TS25 Connection Diagram Figure A-3 TS25 Connection Diagram Figure A-4 TS25 Connection Diagram Figure A-5 TS25 Connection Diagram Figure A-6 TS25 Connection Diagram Figure A-7 TS35 Connection Diagram Figure A-8 TS35 Connection Diagram Figure A-9 TS35 Connection Diagram Figure A-10 TS35 Connection Diagram Figure A-11 TS35 Connection Diagram Figure A-12 TS35 Connection Diagram Figure A-13 TS35 Power Connection Diagram Figure A-14 TS60 Connection Diagram Figure A-15 TS60 Connection Diagram Figure A-16 TS60 Connection Diagram Figure A-17 TS60 Connection Diagram Figure A-18 TS60 Connection Diagram Figure A-19 TS60 Connection Diagram Figure A-20 TS60 Connection Diagram Figure A-21 TS80 Connection Diagram Figure A-22 TS80 Connection Diagram Figure A-23 TS80 Connection Diagram Figure A-24 TS80 Connection Diagram Figure A-25 TS80 Connection Diagram Figure A-26 TS80 Connection Diagram Figure A-27 TS80 Connection Diagram Figure A-28 TS80 Connection Diagram Figure A-29 TS80 Connection Diagram Figure A-30 TS80 Connection Diagram Figure A-31 TS400 Connection Diagram Figure A-32 TS400 Connection Diagram Figure A-33 TS400 Connection Diagram Figure A-34 TS400 Connection Diagram Figure A-35 TS400 Connection Diagram Figure A-36 TS400 Connection Diagram Figure A-37 TS400 Connection Diagram Figure A-38 TS400 Connection Diagram Figure A-39 TS400 Connection Diagram Baldor District Offices Baldor Electric Company
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