Baldor TS35, TS25, TS45, TS60, TS400, TS80 Protection, Standby Power Ratings, Prime Power Ratings

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Electrical Connections Class 1 wiring methods must be used for field wiring connections to terminals of a class 2 circuit. It is the responsibility of the owner/operator to arrange for these procedures to be performed by a licensed electrical contractor and ensure conformance to all applicable codes including local codes peculiar to your municipality/city/county and state. Wire size and insulation type should be as required by NEC (National Electrical Code) and local codes.

Warning: Never connect this generator to the electrical system of any building unless a licensed electrician has installed an approved transfer switch. The national electrical code (NEC) requires that connection of a generator to any electrical circuit normally powered by means of an electric utility must be connected by means of approved transfer switch equipment to isolate the electrical circuit from the utility distribution system when the generator is operating. Failure to isolate the electrical circuits by such means may result in injury or death to utility power workers due to backfeed of electrical energy onto the utility lines.

Warning: Incorrect installation of this generator set could result in property damage, injury or death. Connection of the generator to its fuel source must be done by a qualified professional technician or contractor.

WARNING: Be sure the system is properly grounded before applying power. Do not apply AC power before you ensure that grounds are connected. Electrical shock can cause serious or fatal injury. NEC requires that the frame and exposed conductive surfaces (metal parts) be connected to an approved earth ground. Local codes may also require proper grounding of generator systems.

Intended Use The intended purpose of this generator set is to provide electrical power when the main utility power supply is interrupted. Therefore, it is important that all the wiring that connects the generator set with your house, transfer switch, distribution box, battery charger, etc. be properly installed.

Protection

Single Phase circuit protection is provided within the generator. The power output connections

 

 

are rated and sized according to the KW of the generator. Proper lead wire from these points to

 

 

the automatic transfer switch (or load switching device) is mandatory. See transfer switch

 

 

information for corresponding generator input terminals.

 

 

 

 

Three phase circuit protection is provided by the generator. When connecting the generator

 

 

output to an electrical load, a UL listed circuit breaker with the appropriate ratings shall be

 

 

provided within 25 feet of the Genset. Use only copper wires.

 

 

 

 

 

 

 

Table 3-3 Standby Power Ratings

 

 

 

 

 

 

 

 

 

 

 

 

Generator

 

 

 

 

Electrical Load Capacity Standby Power Ratings

 

Catalog

 

 

1 Phase

 

 

3 Phase

 

No.

 

 

 

 

 

 

 

 

 

kVA

kW

Volts

 

Amps *

kVA

kW

Volts

Amps

TS25

18

18

240/120

 

75/2x75

25/25/25

20/20/20

208/240/480

69/60/30

TS35

25

25

240/120

 

104/2x104

37/37/37

30/30/30

208/240/480

104/90/45

TS45

27

27

240/120

 

112/x2112

46/46/48

37/37/38

208/240/480

128/111/57

TS60

43

43

240/120

 

179/2x179

60/60/61

48/48/49

208/240/480

166/144/73

TS80

45

45

240/120

 

187/2x187

72/72/81

58/58/65

208/240/480

201/174/97

TS130

70

70

240/120

 

291/2x291

131/131/134

105/105/107

208/240/480

364/315/160

TS175

100

100

240/120

 

416/2x416

169/169/175

135/135/140

208/240/480

468/405/210

TS250

175

175

240/120

 

729/2x729

250/250/250

200/200/200

208/240/480

693/601/300

TS400

250

250

240/120

 

1041/2x1041

400/400/400

320/320/320

208/240/480

1110/962/481

* Example 2x75 means 2 lines (Line to Neutral) of 120V @ 75 amps each.

Table 3-4 Prime Power Ratings

Generator

 

 

 

 

Electrical Load Capacity Prime Power Ratings

 

 

Catalog

 

 

1 Phase

 

 

3 Phase

 

No.

 

 

 

 

 

 

 

 

 

 

kVA

kW

Volts

 

Amps *

kVA

kW

 

Volts

Amps

TS25

18

18

240/120

 

75/2x75

23/23/23

18/18/18

 

208/240/480

62/54/27

TS35

22

22

240/120

 

91/2x91

33/33/33

27/27/27

 

208/240/480

93/81/40

TS45

25

25

240/120

 

104/2x104

44/44/44

35/35/35

 

208/240/480

121/105/52

TS60

40

40

240/120

 

166/2x166

56/56/56

45/45/45

 

208/240/480

156/135/67

TS80

43

43

240/120

 

179/2x179

69/69/75

55/55/60

 

208/240/480

190/165/90

TS130

66

66

240/120

 

275/2x275

119/119/121

95/95/97

 

208/240/480

329/285/145

TS175

95

95

240/120

 

395/2x395

156/156/159

125/125/127

 

208/240/480

433/375/190

TS250

160

160

240/120

 

666/2x666

227/227/227

180/180/180

 

208/240/480

624/541/270

TS400

240

240

240/120

 

1000/2x1000

365/365/365

292/292/292

 

208/240/480

1013/878/439

* Example 2x75 means 2 lines (Line to Neutral) of 75 amps each.

3-4 Receiving & Installation

MN2417

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Contents Tier 2/3 Towable Generators Trailer and Skid Mounted California Proposition 65 Warning Table of Contents Ii Table of Contents MN2417 Section Product Safety Information Read This Manual ThoroughlyProperty Precaution Statements Used In This ManualOperation Statements On next MN2417 Product Safety Information Operation Statements Burn Statements Installation Statements Installation Statements Maintenance Statements Product Safety Information MN2417 Limited Warranty Labor PartsGeneral Information MN2417 Section Receiving & Installation Generator Mounting Skid Hot Exhaust Gasses InstallationFuel Connections Prime Power Ratings Standby Power RatingsProtection Single Phase Connections Receptacle Panel Single PhaseThree Phase Connections Transfer Switch ConsiderationsBattery Charger Considerations General Wiring ConsiderationsFrame Ground Connection Battery Installation Oil & Battery Recommendations Recommended Engine Oil and Battery TypePost Installation Checks Post Installation Checks Selecting the Proper Towing Equipment Towing the GeneratorTow Vehicle Tow Hitch Capacity Towing Heavy Trailer Loads Trailer Component Identification Lug Nut Tightening Specifications Page Three/Single Phase Operation Receptacle Panel Load Connections, see FigureVoltage Reconnect and Adjustment Operator Control Panel ComponentsManual Stop Procedure Manual Start ProcedureAuto Start Procedure Alarm & Warning Conditions Digital Engine Controller Description EM0046A21 MRS17OFF Mode MAN ModeAUT Mode Measurement MenuAlarm List Adjustment MenuECU Alarm List Shut down SD see Table Sensor fail FLS see TablePossible Warnings Binary Inputs Inputs and OutputsBinary outputs Analog Inputs Set points Basic SetpointsStabil Time 10 Engine Setpoints10Engine Setpoints 11 Engine Protect Setpoints12 Generator Protect Setpoints 13 Sensor Spec Setpoints 14 IOM/PTM Module Setpoints+ D+ Jdic General EngineProblems and Solutions Troubleshooting Guide1Troubleshooting Guide Load too large for unitTroubleshooting and Maintenance MN2417 Appendix a Wiring Diagrams Part numberFigure A-1 TS25 Connection Diagram Figure A-2 TS25 Connection Diagram Figure A-3 TS25 Connection Diagram Figure A-4 TS25 Connection Diagram Figure A-5 TS25 Connection Diagram Figure A-6 TS25 Connection Diagram Figure A-7 TS35 Connection Diagram Figure A-8 TS35 Connection Diagram Figure A-9 TS35 Connection Diagram Figure A-10 TS35 Connection Diagram Figure A-11 TS35 Connection Diagram Figure A-12 TS35 Connection Diagram Figure A-13 TS35 Power Connection Diagram Figure A-14 TS60 Connection Diagram Figure A-15 TS60 Connection Diagram Figure A-16 TS60 Connection Diagram Figure A-17 TS60 Connection Diagram Figure A-18 TS60 Connection Diagram Figure A-19 TS60 Connection Diagram Figure A-20 TS60 Connection Diagram Figure A-21 TS80 Connection Diagram Figure A-22 TS80 Connection Diagram Figure A-23 TS80 Connection Diagram Figure A-24 TS80 Connection Diagram Figure A-25 TS80 Connection Diagram Figure A-26 TS80 Connection Diagram Figure A-27 TS80 Connection Diagram Figure A-28 TS80 Connection Diagram Figure A-29 TS80 Connection Diagram Figure A-30 TS80 Connection Diagram Figure A-31 TS400 Connection Diagram Figure A-32 TS400 Connection Diagram Figure A-33 TS400 Connection Diagram Figure A-34 TS400 Connection Diagram Figure A-35 TS400 Connection Diagram Figure A-36 TS400 Connection Diagram Figure A-37 TS400 Connection Diagram Figure A-38 TS400 Connection Diagram Figure A-39 TS400 Connection Diagram Baldor District Offices Baldor Electric Company
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