Baldor TS60, TS25, TS45, TS400 Operator Control Panel Components, Voltage Reconnect and Adjustment

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Figure 4-5 Operator Control Panel Components

Volts

Analog display of generator output voltage in RMS volts.

AMPS

Analog display of generator output current in RMS amps.

HERTZ

Analog display of generator RPM which relates to the output frequency in Hertz.

Battery

Displays the voltage of the engine starting battery.

Water Temp

Displays the temperature of the engine coolant.

Oil Press

Displays engine oil pressure.

Horn A Horn (annunciator or buzzer) sounds an alarm when operator attention is needed.

Shore Power Inlet Connect an extension cord that has an appropriate rating from utility power to this outlet. To power onboard battery charger, block heater, etc.

1

OFF 2

Amps Switch switch (On−Off ) Selects what is displayed on AC Amperes meter.

Off − No AC Ampere display.

1 − Phase 1 current display.

2 − Phase 2 current display.

3 − Phase 3 current display.

Voltage Select Switch switch

Selects 208/120, 240/120 or 480/277VAC.

+

Voltage Adjust

Increase or Decrease the Generator output

 

 

voltage.

Panel Lights)

Lamps to illuminate the operator panel.

PANEL LIGHTS

15

BREAKER

or

2 Pole

or

1 Pole

Breaker Circuit Breakers provides protection on some units. To reset a breaker, simply press the center button when tripped or move handle to f" then back to

Note: Some features are optional and may not be installed on your system.

Panel Lights switch (On−Off )

ON

OFF

Turns on the panel lights.

 

 

FUSE

 

 

 

Fuse Fuses provides protection on some units.

 

 

(Do not remove while generator is running).

Auto Start Connection for external two wire starting from transfer switch or other controller. Strip the insulation from the remote start wires. Simply press while inserting the wire then release to secure the connection.

Voltage Reconnect and Adjustment

The digital engine controller runs software called voltage auto−detect. Every time the engine is started and after the timer in the Engine Params: Stabil Time has elapsed, the nominal voltage will be detected and locked in. Various set points in the engine controller are then calculated as a percentage of this nominal voltage. For example: The over−voltage set point is set to 110%.

This means that when the unit is providing 208V, the over−voltage set point will lock in at 229V. When the unit is operating in 480V the over−voltage set point will lock in at 528V.

Example: To change the voltage from 208V nominal to 240V nominal, the voltage adjustment must be made before the controller locks in the nominal voltage.

1.Set the Voltage Select Switch to 240/120V position.

2.Start the engine.

3.Immediately adjust the Voltage Adjust for 240VAC nominal before the 20 second timer expires.

4.The new 240V nominal voltage is now locked in.

This procedure must be performed whenever the nominal voltage is changed.

MN2417

Operation 4-7

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Contents Tier 2/3 Towable Generators Trailer and Skid Mounted California Proposition 65 Warning Table of Contents Ii Table of Contents MN2417 Read This Manual Thoroughly Section Product Safety InformationOperation Statements Precaution Statements Used In This ManualProperty On next MN2417 Product Safety Information Operation Statements Burn Statements Installation Statements Installation Statements Maintenance Statements Product Safety Information MN2417 Labor Parts Limited WarrantyGeneral Information MN2417 Section Receiving & Installation Generator Mounting Skid Fuel Connections InstallationHot Exhaust Gasses Protection Standby Power RatingsPrime Power Ratings Receptacle Panel Single Phase Single Phase ConnectionsTransfer Switch Considerations Three Phase ConnectionsBattery Charger Considerations General Wiring ConsiderationsFrame Ground Connection Battery Installation Post Installation Checks Recommended Engine Oil and Battery TypeOil & Battery Recommendations Post Installation Checks Tow Vehicle Tow Hitch Capacity Towing the GeneratorSelecting the Proper Towing Equipment Towing Heavy Trailer Loads Trailer Component Identification Lug Nut Tightening Specifications Page Receptacle Panel Load Connections, see Figure Three/Single Phase OperationOperator Control Panel Components Voltage Reconnect and AdjustmentAuto Start Procedure Manual Start ProcedureManual Stop Procedure Digital Engine Controller Description EM0046A21 MRS17 Alarm & Warning ConditionsMAN Mode OFF ModeAUT Mode Measurement MenuECU Alarm List Adjustment MenuAlarm List Possible Warnings Sensor fail FLS see TableShut down SD see Table Binary outputs Inputs and OutputsBinary Inputs Set points Basic Setpoints Analog Inputs10 Engine Setpoints Stabil Time11 Engine Protect Setpoints 10Engine Setpoints12 Generator Protect Setpoints 14 IOM/PTM Module Setpoints 13 Sensor Spec Setpoints+ D+ Jdic Engine GeneralTroubleshooting Guide Problems and SolutionsLoad too large for unit 1Troubleshooting GuideTroubleshooting and Maintenance MN2417 Part number Appendix a Wiring DiagramsFigure A-1 TS25 Connection Diagram Figure A-2 TS25 Connection Diagram Figure A-3 TS25 Connection Diagram Figure A-4 TS25 Connection Diagram Figure A-5 TS25 Connection Diagram Figure A-6 TS25 Connection Diagram Figure A-7 TS35 Connection Diagram Figure A-8 TS35 Connection Diagram Figure A-9 TS35 Connection Diagram Figure A-10 TS35 Connection Diagram Figure A-11 TS35 Connection Diagram Figure A-12 TS35 Connection Diagram Figure A-13 TS35 Power Connection Diagram Figure A-14 TS60 Connection Diagram Figure A-15 TS60 Connection Diagram Figure A-16 TS60 Connection Diagram Figure A-17 TS60 Connection Diagram Figure A-18 TS60 Connection Diagram Figure A-19 TS60 Connection Diagram Figure A-20 TS60 Connection Diagram Figure A-21 TS80 Connection Diagram Figure A-22 TS80 Connection Diagram Figure A-23 TS80 Connection Diagram Figure A-24 TS80 Connection Diagram Figure A-25 TS80 Connection Diagram Figure A-26 TS80 Connection Diagram Figure A-27 TS80 Connection Diagram Figure A-28 TS80 Connection Diagram Figure A-29 TS80 Connection Diagram Figure A-30 TS80 Connection Diagram Figure A-31 TS400 Connection Diagram Figure A-32 TS400 Connection Diagram Figure A-33 TS400 Connection Diagram Figure A-34 TS400 Connection Diagram Figure A-35 TS400 Connection Diagram Figure A-36 TS400 Connection Diagram Figure A-37 TS400 Connection Diagram Figure A-38 TS400 Connection Diagram Figure A-39 TS400 Connection Diagram Baldor District Offices Baldor Electric Company
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