Baldor TS80, TS45, TS60, TS400, TS175, TS130, TS35, TS250 manual Post Installation Checks

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Post Installation Checks Continued

16.Place the voltage output selector switch in the appropriate position.

17.Verify all loads are disconnected.

18.Verify the Master Control is in the “Stop” position.

Connect the engine starting battery to the starter. Verify it is installed correctly.

19.Verify the fuel source is available.

20.Remove all tools, rags, etc. from inside the generator enclosure. Close all enclosure doors and be sure no hands are inside the generator enclosure when it starts.

21.Start the generator.

22.The engine should begin to crank and start when the fuel moves to the engine. If the engine fails to start, refer to Section 5 Troubleshooting.

23.With the engine running, several checks must be made:

a.Verify there are no fuel leaks. If a fuel leak is detected, stop the engine (set the Master Control in the “Stop” position) immediately and repair the leak before proceeding.

b.Verify there are no coolant or oil leaks. If a leak is detected, stop the engine (set the Master Control in the “Stop” position) immediately and repair the leak before proceeding.

c.Verify that operation is smooth. If squeals, vibrations or other abnormal sources of noise exist, stop the engine (set the Master Control in the “Stop” position) immediately and repair before proceeding.

d.Verify the correct voltage exists at the receptacles.

WARNING: Engine coolant is under pressure and is near the boiling point of water when engine is hot. Do not open the coolant system until the engine has completely cooled. Hot coolant can cause severe burns and other injuries. When engine is cool, coolant level can be checked.

24.After the operation checks are made, stop the engine (set the Master Control in the “Stop” position) and wait 2 hours for the engine to cool. When the engine is cool, check engine oil and coolant levels as instructed in the engine operation manual.

25.Close all enclosure covers. The post installation checks are now complete.

3-10 Receiving & Installation

MN2417

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Contents Tier 2/3 Towable Generators Trailer and Skid Mounted California Proposition 65 Warning Table of Contents Ii Table of Contents MN2417 Section Product Safety Information Read This Manual ThoroughlyProperty Precaution Statements Used In This ManualOperation Statements On next MN2417 Product Safety Information Operation Statements Burn Statements Installation Statements Installation Statements Maintenance Statements Product Safety Information MN2417 Limited Warranty Labor PartsGeneral Information MN2417 Section Receiving & Installation Generator Mounting Skid Hot Exhaust Gasses InstallationFuel Connections Prime Power Ratings Standby Power RatingsProtection Single Phase Connections Receptacle Panel Single PhaseBattery Charger Considerations Three Phase ConnectionsTransfer Switch Considerations General Wiring ConsiderationsFrame Ground Connection Battery Installation Oil & Battery Recommendations Recommended Engine Oil and Battery TypePost Installation Checks Post Installation Checks Selecting the Proper Towing Equipment Towing the GeneratorTow Vehicle Tow Hitch Capacity Towing Heavy Trailer Loads Trailer Component Identification Lug Nut Tightening Specifications Page Three/Single Phase Operation Receptacle Panel Load Connections, see FigureVoltage Reconnect and Adjustment Operator Control Panel ComponentsManual Stop Procedure Manual Start ProcedureAuto Start Procedure Alarm & Warning Conditions Digital Engine Controller Description EM0046A21 MRS17AUT Mode OFF ModeMAN Mode Measurement MenuAlarm List Adjustment MenuECU Alarm List Shut down SD see Table Sensor fail FLS see TablePossible Warnings Binary Inputs Inputs and OutputsBinary outputs Analog Inputs Set points Basic SetpointsStabil Time 10 Engine Setpoints10Engine Setpoints 11 Engine Protect Setpoints12 Generator Protect Setpoints 13 Sensor Spec Setpoints 14 IOM/PTM Module Setpoints+ D+ Jdic General EngineProblems and Solutions Troubleshooting Guide1Troubleshooting Guide Load too large for unitTroubleshooting and Maintenance MN2417 Appendix a Wiring Diagrams Part numberFigure A-1 TS25 Connection Diagram Figure A-2 TS25 Connection Diagram Figure A-3 TS25 Connection Diagram Figure A-4 TS25 Connection Diagram Figure A-5 TS25 Connection Diagram Figure A-6 TS25 Connection Diagram Figure A-7 TS35 Connection Diagram Figure A-8 TS35 Connection Diagram Figure A-9 TS35 Connection Diagram Figure A-10 TS35 Connection Diagram Figure A-11 TS35 Connection Diagram Figure A-12 TS35 Connection Diagram Figure A-13 TS35 Power Connection Diagram Figure A-14 TS60 Connection Diagram Figure A-15 TS60 Connection Diagram Figure A-16 TS60 Connection Diagram Figure A-17 TS60 Connection Diagram Figure A-18 TS60 Connection Diagram Figure A-19 TS60 Connection Diagram Figure A-20 TS60 Connection Diagram Figure A-21 TS80 Connection Diagram Figure A-22 TS80 Connection Diagram Figure A-23 TS80 Connection Diagram Figure A-24 TS80 Connection Diagram Figure A-25 TS80 Connection Diagram Figure A-26 TS80 Connection Diagram Figure A-27 TS80 Connection Diagram Figure A-28 TS80 Connection Diagram Figure A-29 TS80 Connection Diagram Figure A-30 TS80 Connection Diagram Figure A-31 TS400 Connection Diagram Figure A-32 TS400 Connection Diagram Figure A-33 TS400 Connection Diagram Figure A-34 TS400 Connection Diagram Figure A-35 TS400 Connection Diagram Figure A-36 TS400 Connection Diagram Figure A-37 TS400 Connection Diagram Figure A-38 TS400 Connection Diagram Figure A-39 TS400 Connection Diagram Baldor District Offices Baldor Electric Company
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