Baldor TS45, TS60, TS400, TS80, TS175, TS130, TS35, TS250 manual Product Safety Information MN2417

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Caution Statements

Caution: Avoid installing the generator set beside heat generating equipment, or directly below water or steam pipes or in the vicinity of corrosive substances or vapors, metal particles and dust. Heat can cause engine problems to develop and unwanted substances can cause rust or generator failure over time.

Caution: Do not apply high voltage to windings (do not start the generator) in a moisture−saturated condition. Moisture can cause insulation breakdown, making it necessary to repair the generator and consequent expense and loss of time.

Caution: Use only original equipment or authorized replacement parts. Using the correct parts will assure continued safe operation as designed.

Caution: Do not support the generator from the top of the frame or enclosure.

Caution: Do not tamper with or change the engine speed. Engine speed is factory set to produce the correct voltage and output frequency.

Caution: Never operate the engine without a muffler. The engine is designed to have the correct exhaust components installed and operating without these components can present a fire hazard, cause excessive exhaust gases and cause damage to engine. Inspect muffler periodically and replace if necessary.

Caution: The Programmable Output Contacts selection must agree with the external control wiring prior to energizing the controller. Failure to do so may cause severe equipment damage.

Caution: If a dead battery is suspected, remove the controller fuse, charge battery (or replace), and then attempting starting. Damage to engine control may result from jump starting.

Caution: This generator must have a battery installed for operation. The battery is used during starting and during operation. If engine operation is attempted while the battery is removed, damage to the engine’s electrical components may result.

Caution: Large “Engine Compartment Doors” on each side of enclosure must remain closed during operation. If doors remain open, engine will overheat due to insufficient air flow around engine.

1-6 Product Safety Information

MN2417

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Contents Tier 2/3 Towable Generators Trailer and Skid Mounted California Proposition 65 Warning Table of Contents Ii Table of Contents MN2417 Section Product Safety Information Read This Manual ThoroughlyProperty Precaution Statements Used In This ManualOperation Statements On next MN2417 Product Safety Information Operation Statements Burn Statements Installation Statements Installation Statements Maintenance Statements Product Safety Information MN2417 Limited Warranty Labor PartsGeneral Information MN2417 Section Receiving & Installation Generator Mounting Skid Hot Exhaust Gasses InstallationFuel Connections Prime Power Ratings Standby Power RatingsProtection Single Phase Connections Receptacle Panel Single PhaseBattery Charger Considerations Three Phase ConnectionsTransfer Switch Considerations General Wiring ConsiderationsFrame Ground Connection Battery Installation Oil & Battery Recommendations Recommended Engine Oil and Battery TypePost Installation Checks Post Installation Checks Selecting the Proper Towing Equipment Towing the GeneratorTow Vehicle Tow Hitch Capacity Towing Heavy Trailer Loads Trailer Component Identification Lug Nut Tightening Specifications Page Three/Single Phase Operation Receptacle Panel Load Connections, see FigureVoltage Reconnect and Adjustment Operator Control Panel ComponentsManual Stop Procedure Manual Start ProcedureAuto Start Procedure Alarm & Warning Conditions Digital Engine Controller Description EM0046A21 MRS17AUT Mode OFF ModeMAN Mode Measurement MenuAlarm List Adjustment MenuECU Alarm List Shut down SD see Table Sensor fail FLS see TablePossible Warnings Binary Inputs Inputs and OutputsBinary outputs Analog Inputs Set points Basic SetpointsStabil Time 10 Engine Setpoints10Engine Setpoints 11 Engine Protect Setpoints12 Generator Protect Setpoints 13 Sensor Spec Setpoints 14 IOM/PTM Module Setpoints+ D+ Jdic General EngineProblems and Solutions Troubleshooting Guide1Troubleshooting Guide Load too large for unitTroubleshooting and Maintenance MN2417 Appendix a Wiring Diagrams Part numberFigure A-1 TS25 Connection Diagram Figure A-2 TS25 Connection Diagram Figure A-3 TS25 Connection Diagram Figure A-4 TS25 Connection Diagram Figure A-5 TS25 Connection Diagram Figure A-6 TS25 Connection Diagram Figure A-7 TS35 Connection Diagram Figure A-8 TS35 Connection Diagram Figure A-9 TS35 Connection Diagram Figure A-10 TS35 Connection Diagram Figure A-11 TS35 Connection Diagram Figure A-12 TS35 Connection Diagram Figure A-13 TS35 Power Connection Diagram Figure A-14 TS60 Connection Diagram Figure A-15 TS60 Connection Diagram Figure A-16 TS60 Connection Diagram Figure A-17 TS60 Connection Diagram Figure A-18 TS60 Connection Diagram Figure A-19 TS60 Connection Diagram Figure A-20 TS60 Connection Diagram Figure A-21 TS80 Connection Diagram Figure A-22 TS80 Connection Diagram Figure A-23 TS80 Connection Diagram Figure A-24 TS80 Connection Diagram Figure A-25 TS80 Connection Diagram Figure A-26 TS80 Connection Diagram Figure A-27 TS80 Connection Diagram Figure A-28 TS80 Connection Diagram Figure A-29 TS80 Connection Diagram Figure A-30 TS80 Connection Diagram Figure A-31 TS400 Connection Diagram Figure A-32 TS400 Connection Diagram Figure A-33 TS400 Connection Diagram Figure A-34 TS400 Connection Diagram Figure A-35 TS400 Connection Diagram Figure A-36 TS400 Connection Diagram Figure A-37 TS400 Connection Diagram Figure A-38 TS400 Connection Diagram Figure A-39 TS400 Connection Diagram Baldor District Offices Baldor Electric Company
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