Baldor TS25, TS45, TS60, TS400, TS80, TS175, TS130, TS35 Installation Statements Maintenance Statements

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Installation Statements Continued

WARNING: Circuit overload protection must be provided in accordance with the National Electrical Code and local regulations.

WARNING: Check Ground Fault Circuit Interrupt (GFCI) receptacles monthly by using the “Test” and “Reset” buttons.

WARNING: Have electrical circuits and wiring installed and checked by licensed electrician or qualified technician. Electrical shock can cause serious or fatal injury.

WARNING: Never stand under or close to an object that is being hoisted or lift into position. Accidents happen and if the object falls or tips over you or someone else could be crushed by the weight of the object causing severe injury or death to to yourself or others. Always remain a safe distance from the object and always wear protective head gear (hard hat).

Maintenance Statements

WARNING: Installation and servicing of batteries is to be performed or supervised by personnel knowledgeable of batteries and the required precautions. Keep unauthorized personnel away from batteries.

WARNING: Before servicing the generator set, be sure to disconnect the battery terminals to prevent accidental engine rotation or starting.

WARNING: Before cleaning, inspecting, repairing or performing any maintenance to the generator set, always be sure the engine has stopped and that all rotating parts have also stopped. After stopping, certain components are still extremely hot so be careful not to get burned.

WARNING: Before servicing the generator set, be sure to disconnect the glow plugs or spark plug wires and the battery terminals to prevent accidental engine rotation or starting.

WARNING: Engine coolant is under pressure and is near the boiling point of water when engine is hot. Do not open the coolant system until the engine has completely cooled. Hot coolant can cause severe burns and other injuries. When engine is cool, coolant level can be checked.

WARNING: Inspect all wiring frequently and replace any damaged, broken or frayed wiring or wires with damaged insulation immediately. Electrical shock can cause serious or fatal injury.

WARNING: Disconnect all electrical wires and load devices from generator power outlets before servicing the generator. Electrical shock can cause serious or fatal injury. Always treat electrical circuits as if they are energized.

WARNING: A battery presents a risk of fire and explosion because they generate hydrogen gas. Hydrogen gas is extremely explosive. Never jump start a battery, smoke in the area around the battery or cause any spark to occur in the area around the battery.

WARNING: Do not mutilate the battery or dispose of a battery in a fire. The battery is capable of exploding. If the battery explodes, electrolyte solution will be released in all directions. Battery electrolyte solution is caustic and can cause severe burns and blindness. If electrolyte contacts skin or eyes, immediately flush the area with water and seek medical attention quickly.

WARNING: The battery electrolyte is a dilute sulfuric acid that is harmful to the skin and eyes. It is electrically conductive and corrosive. If electrolyte contacts the skin, flush the area immediately with water and wash it off using soap and water. If electrolyte contacts the eyes, immediately flush the eye thoroughly with water and seek medical attention quickly.

WARNING: A battery presents a risk of electrical shock hazard and high short circuit current. Electrical shock can cause serious or fatal injury. Never wear jewelry, watch or any metal objects when in the area around the battery.

WARNING: Check fuel tank, fuel line, and connections monthly for fuel leaks. Diesel is flammable and can cause fire, explosions, injury or death. If a leak is found, replace only with approved pipe or components.

Continued on next page.

MN2417

Product Safety Information 1-5

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Contents Tier 2/3 Towable Generators Trailer and Skid Mounted California Proposition 65 Warning Table of Contents Ii Table of Contents MN2417 Read This Manual Thoroughly Section Product Safety InformationPrecaution Statements Used In This Manual PropertyOperation Statements On next MN2417 Product Safety Information Operation Statements Burn Statements Installation Statements Installation Statements Maintenance Statements Product Safety Information MN2417 Labor Parts Limited WarrantyGeneral Information MN2417 Section Receiving & Installation Generator Mounting Skid Installation Hot Exhaust GassesFuel Connections Standby Power Ratings Prime Power RatingsProtection Receptacle Panel Single Phase Single Phase ConnectionsTransfer Switch Considerations Three Phase ConnectionsBattery Charger Considerations General Wiring ConsiderationsFrame Ground Connection Battery Installation Recommended Engine Oil and Battery Type Oil & Battery RecommendationsPost Installation Checks Post Installation Checks Towing the Generator Selecting the Proper Towing EquipmentTow Vehicle Tow Hitch Capacity Towing Heavy Trailer Loads Trailer Component Identification Lug Nut Tightening Specifications Page Receptacle Panel Load Connections, see Figure Three/Single Phase OperationOperator Control Panel Components Voltage Reconnect and AdjustmentManual Start Procedure Manual Stop ProcedureAuto Start Procedure Digital Engine Controller Description EM0046A21 MRS17 Alarm & Warning ConditionsMAN Mode OFF ModeAUT Mode Measurement MenuAdjustment Menu Alarm ListECU Alarm List Sensor fail FLS see Table Shut down SD see TablePossible Warnings Inputs and Outputs Binary InputsBinary outputs Set points Basic Setpoints Analog Inputs10 Engine Setpoints Stabil Time11 Engine Protect Setpoints 10Engine Setpoints12 Generator Protect Setpoints 14 IOM/PTM Module Setpoints 13 Sensor Spec Setpoints+ D+ Jdic Engine GeneralTroubleshooting Guide Problems and SolutionsLoad too large for unit 1Troubleshooting GuideTroubleshooting and Maintenance MN2417 Part number Appendix a Wiring DiagramsFigure A-1 TS25 Connection Diagram Figure A-2 TS25 Connection Diagram Figure A-3 TS25 Connection Diagram Figure A-4 TS25 Connection Diagram Figure A-5 TS25 Connection Diagram Figure A-6 TS25 Connection Diagram Figure A-7 TS35 Connection Diagram Figure A-8 TS35 Connection Diagram Figure A-9 TS35 Connection Diagram Figure A-10 TS35 Connection Diagram Figure A-11 TS35 Connection Diagram Figure A-12 TS35 Connection Diagram Figure A-13 TS35 Power Connection Diagram Figure A-14 TS60 Connection Diagram Figure A-15 TS60 Connection Diagram Figure A-16 TS60 Connection Diagram Figure A-17 TS60 Connection Diagram Figure A-18 TS60 Connection Diagram Figure A-19 TS60 Connection Diagram Figure A-20 TS60 Connection Diagram Figure A-21 TS80 Connection Diagram Figure A-22 TS80 Connection Diagram Figure A-23 TS80 Connection Diagram Figure A-24 TS80 Connection Diagram Figure A-25 TS80 Connection Diagram Figure A-26 TS80 Connection Diagram Figure A-27 TS80 Connection Diagram Figure A-28 TS80 Connection Diagram Figure A-29 TS80 Connection Diagram Figure A-30 TS80 Connection Diagram Figure A-31 TS400 Connection Diagram Figure A-32 TS400 Connection Diagram Figure A-33 TS400 Connection Diagram Figure A-34 TS400 Connection Diagram Figure A-35 TS400 Connection Diagram Figure A-36 TS400 Connection Diagram Figure A-37 TS400 Connection Diagram Figure A-38 TS400 Connection Diagram Figure A-39 TS400 Connection Diagram Baldor District Offices Baldor Electric Company
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