Baldor TS175, TS25, TS45, TS60, TS400 Towing the Generator, Selecting the Proper Towing Equipment

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Section 4

Operation

Towing the Generator

WARNING: Never allow a person to ride in or on a trailer that is being towed. All states prohibit passengers in towed vehicles. A person can fall off and be struck be another vehicle or run over by the towed trailer. Failure to observe this warning can result in death.

WARNING: Before using a tow vehicle, verify that the vehicle is designed for the load. Using a vehicle that is too small is very dangerous. Be certain that it can handle the M.G.V.W. (Maximum Gross Vehicle Weight) and the tongue weight for safe towing and braking.

WARNING: For a new trailer, the wheel lug nuts should be tightened to the proper torque specification before use, after 50 miles of operation, after 100 miles of operation and periodically thereafter. Failure to check the lug nuts for proper tightness can result in an accident due to a wheel falling from the trailer.

WARNING: Never operate a trailer or tow vehicle that has a loose, missing or broken lug nut. The trailer is designed for safe operation with all lug nuts installed and all at the proper torque rating. Operating the trailer with one or more broken or missing lug nuts greatly increases the load on the remaining nuts and can cause failure of the remaining nuts that can result in an accident due to a wheel falling from the trailer.

SMake sure the tow vehicle is able to tow the load. Vehicle brake capacity is extremely critical and the tow vehicle must be able to handle the additional weight of the trailer mounted generator. Radiator and transmission cooling must also be considered.

SBe sure hitch capacity is equal to or greater than the load when mounted on the vehicle.

SBe sure the size and rating of the hitch ball is equal to or greater than the load.

SMake sure the safety chain(s) rating is equal to or greater than twice the maximum gross vehicle weight rating of your trailer.

SIt is illegal to transport passengers in any trailer.

SReduce weight in car trunk and rear seat areas by the amount of tongue weight of your trailer.

SAny alterations or changes made to the trailer void any express or implied warranties on the trailer or towing equipment.

Selecting the Proper Towing Equipment

When selecting the proper towing equipment, the two most important factors that must be considered are the M.G.V.W. (Maximum Gross Vehicle Weight) and the Tongue Weight (trailer tongue weight at the hitch). The M.G.V.W. is the total weight of the trailer plus the payload in the trailer. The tongue weight is the downward pressure exerted at the coupler. The easiest way to measure the gross vehicle weight is to place the loaded trailer on a vehicle scale making sure that the scales are supporting the entire weight of the loaded trailer.

The easiest method to measure tongue weight is to place the jack stand (trailer tongue) on a scale making sure the trailer is level. The trailer tongue should be level and in its normal towing position. Tongue weight should be 10% of trailer weight and not more than10% of M.G.V.W.

Tow Vehicle

Make sure the vehicle you are using to tow the trailer is capable of towing the weight. Check the vehicle Owner’s Manual for towing capability of the towing vehicle or contact the vehicle manufacturer for this information. Make sure the tow vehicle is able to tow the load. Vehicle brake capacity is extremely critical and the tow vehicle must be able to handle the additional weight of the trailer mounted generator. Radiator and transmission cooling must also be considered. Seek expert advise to select the proper tow vehicle. Trailers with a gross vehicle weight rating that exceeds 10,000 lbs require special consideration.

Table 4-1 Tow Hitch Capacity

Tow Vehicle

Hitch Class

Maximum Tow Capacity

Maximum Tongue Weight

 

 

 

 

Compact Vehicle

Sub Class I

1000 Lbs.

100 Lbs.

 

 

 

 

Compact Vehicle

Class I

2000 Lbs.

200 Lbs.

 

 

 

 

Mid & Full Size Vehicle

Class II

3500 Lbs.

300 Lbs.

 

 

 

 

3/4 Ton or larger Truck

Class III

5000 Lbs.

500 Lbs.

 

 

 

 

1 Ton or larger Truck

Class IV

10000 Lbs.

1000 Lbs.

 

 

 

 

Class 3−8 Vehicle

Custom Engineered

Custom Engineered

Custom Engineered

MN2417

Operation 4-1

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Contents Tier 2/3 Towable Generators Trailer and Skid Mounted California Proposition 65 Warning Table of Contents Ii Table of Contents MN2417 Read This Manual Thoroughly Section Product Safety InformationOperation Statements Precaution Statements Used In This ManualProperty On next MN2417 Product Safety Information Operation Statements Burn Statements Installation Statements Installation Statements Maintenance Statements Product Safety Information MN2417 Labor Parts Limited WarrantyGeneral Information MN2417 Section Receiving & Installation Generator Mounting Skid Fuel Connections InstallationHot Exhaust Gasses Protection Standby Power RatingsPrime Power Ratings Receptacle Panel Single Phase Single Phase ConnectionsGeneral Wiring Considerations Three Phase ConnectionsTransfer Switch Considerations Battery Charger ConsiderationsFrame Ground Connection Battery Installation Post Installation Checks Recommended Engine Oil and Battery TypeOil & Battery Recommendations Post Installation Checks Tow Vehicle Tow Hitch Capacity Towing the GeneratorSelecting the Proper Towing Equipment Towing Heavy Trailer Loads Trailer Component Identification Lug Nut Tightening Specifications Page Receptacle Panel Load Connections, see Figure Three/Single Phase OperationOperator Control Panel Components Voltage Reconnect and AdjustmentAuto Start Procedure Manual Start ProcedureManual Stop Procedure Digital Engine Controller Description EM0046A21 MRS17 Alarm & Warning ConditionsMeasurement Menu OFF ModeMAN Mode AUT ModeECU Alarm List Adjustment MenuAlarm List Possible Warnings Sensor fail FLS see TableShut down SD see Table Binary outputs Inputs and OutputsBinary Inputs Set points Basic Setpoints Analog Inputs10 Engine Setpoints Stabil Time11 Engine Protect Setpoints 10Engine Setpoints12 Generator Protect Setpoints 14 IOM/PTM Module Setpoints 13 Sensor Spec Setpoints+ D+ Jdic Engine GeneralTroubleshooting Guide Problems and SolutionsLoad too large for unit 1Troubleshooting GuideTroubleshooting and Maintenance MN2417 Part number Appendix a Wiring DiagramsFigure A-1 TS25 Connection Diagram Figure A-2 TS25 Connection Diagram Figure A-3 TS25 Connection Diagram Figure A-4 TS25 Connection Diagram Figure A-5 TS25 Connection Diagram Figure A-6 TS25 Connection Diagram Figure A-7 TS35 Connection Diagram Figure A-8 TS35 Connection Diagram Figure A-9 TS35 Connection Diagram Figure A-10 TS35 Connection Diagram Figure A-11 TS35 Connection Diagram Figure A-12 TS35 Connection Diagram Figure A-13 TS35 Power Connection Diagram Figure A-14 TS60 Connection Diagram Figure A-15 TS60 Connection Diagram Figure A-16 TS60 Connection Diagram Figure A-17 TS60 Connection Diagram Figure A-18 TS60 Connection Diagram Figure A-19 TS60 Connection Diagram Figure A-20 TS60 Connection Diagram Figure A-21 TS80 Connection Diagram Figure A-22 TS80 Connection Diagram Figure A-23 TS80 Connection Diagram Figure A-24 TS80 Connection Diagram Figure A-25 TS80 Connection Diagram Figure A-26 TS80 Connection Diagram Figure A-27 TS80 Connection Diagram Figure A-28 TS80 Connection Diagram Figure A-29 TS80 Connection Diagram Figure A-30 TS80 Connection Diagram Figure A-31 TS400 Connection Diagram Figure A-32 TS400 Connection Diagram Figure A-33 TS400 Connection Diagram Figure A-34 TS400 Connection Diagram Figure A-35 TS400 Connection Diagram Figure A-36 TS400 Connection Diagram Figure A-37 TS400 Connection Diagram Figure A-38 TS400 Connection Diagram Figure A-39 TS400 Connection Diagram Baldor District Offices Baldor Electric Company
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