Baldor TS60, TS45, TS400, TS80, TS175, TS130, TS35, TS250 manual Battery Installation

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WARNING: A battery presents a risk of fire because they generate hydrogen gas. Hydrogen gas is extremely explosive. Never jump start a battery, smoke in the area around the battery or cause any spark to occur in the area around the battery. The following precautions are to be followed when working on batteries:

1.Do not smoke when near batteries.

2.Do not cause flame or spark in battery area.

3.Discharge static electricity from body before touching batteries by first touching a grounded metal surface.

WARNING: Disconnect the battery’s ground terminal before working in the vicinity of the battery or battery wires. Contact with the battery can result in electrical shock when a tool accidently touches the positive battery terminal or wire. The risk of such shock is reduced when the ground lead is removed during installation and maintenance.

Procedure: The correct type battery must be installed in the battery compartment provided, see Table 3-5. Installation and servicing of batteries is to be performed or supervised by personnel knowledgeable of batteries and the required precautions.

Keep unauthorized personnel away from batteries.

1.Open access doors and locate battery tray.

2.Remove battery cables from the battery, the (−) negative first then the (+) positive.

3.Remove the Battery Hold Down Bar and Rods.

4.Remove the old battery and place the correct new battery (see Table 3-5) on the tray.

5.Install the Battery Hold Down Bar and Rods as shown in Figure 3-6.

a.Place the bent end of the Battery Hold Down Rod through the hole in the Battery Tray.

b.Place the threaded end of the Battery Hold Down Rod through the hole in the Battery Hold Down Bar and secure with flat washer, lock washer and nut.

c.Repeat steps a and b for the other Battery Hold Down Rod.

Figure 3-6 Battery Installation

Washers & Nut

Battery Hold Down Bar (Install away from terminals)

Washers & Nut

The + and − terminals of your battery may be different than shown. Be sure that the Positive lead is connected to the positive

(+)terminal of your battery.

Battery

Battery Hold Down Rod

Battery Tray

6.Connect the positive lead to the positive (+) battery terminal.

7.Connect the negative lead to the negative (−) battery terminal.

8.Do not lay tools or metal parts on top of batteries.

9.Connect charging source to the battery terminals.

10.Disconnect the battery’s ground terminal before working in the vicinity of the battery or battery wires. Contact with the battery can result in electrical shock when a tool accidently touches the positive battery terminal or wire. The risk of such shock is reduced when the ground lead is removed during installation and maintenance.

3-8 Receiving & Installation

MN2417

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Contents Tier 2/3 Towable Generators Trailer and Skid Mounted California Proposition 65 Warning Table of Contents Ii Table of Contents MN2417 Section Product Safety Information Read This Manual ThoroughlyOperation Statements Precaution Statements Used In This ManualProperty On next MN2417 Product Safety Information Operation Statements Burn Statements Installation Statements Installation Statements Maintenance Statements Product Safety Information MN2417 Limited Warranty Labor PartsGeneral Information MN2417 Section Receiving & Installation Generator Mounting Skid Fuel Connections InstallationHot Exhaust Gasses Protection Standby Power RatingsPrime Power Ratings Single Phase Connections Receptacle Panel Single PhaseThree Phase Connections Transfer Switch ConsiderationsBattery Charger Considerations General Wiring ConsiderationsFrame Ground Connection Battery Installation Post Installation Checks Recommended Engine Oil and Battery TypeOil & Battery Recommendations Post Installation Checks Tow Vehicle Tow Hitch Capacity Towing the GeneratorSelecting the Proper Towing Equipment Towing Heavy Trailer Loads Trailer Component Identification Lug Nut Tightening Specifications Page Three/Single Phase Operation Receptacle Panel Load Connections, see FigureVoltage Reconnect and Adjustment Operator Control Panel ComponentsAuto Start Procedure Manual Start ProcedureManual Stop Procedure Alarm & Warning Conditions Digital Engine Controller Description EM0046A21 MRS17OFF Mode MAN ModeAUT Mode Measurement MenuECU Alarm List Adjustment MenuAlarm List Possible Warnings Sensor fail FLS see TableShut down SD see Table Binary outputs Inputs and OutputsBinary Inputs Analog Inputs Set points Basic SetpointsStabil Time 10 Engine Setpoints10Engine Setpoints 11 Engine Protect Setpoints12 Generator Protect Setpoints 13 Sensor Spec Setpoints 14 IOM/PTM Module Setpoints+ D+ Jdic General EngineProblems and Solutions Troubleshooting Guide1Troubleshooting Guide Load too large for unitTroubleshooting and Maintenance MN2417 Appendix a Wiring Diagrams Part numberFigure A-1 TS25 Connection Diagram Figure A-2 TS25 Connection Diagram Figure A-3 TS25 Connection Diagram Figure A-4 TS25 Connection Diagram Figure A-5 TS25 Connection Diagram Figure A-6 TS25 Connection Diagram Figure A-7 TS35 Connection Diagram Figure A-8 TS35 Connection Diagram Figure A-9 TS35 Connection Diagram Figure A-10 TS35 Connection Diagram Figure A-11 TS35 Connection Diagram Figure A-12 TS35 Connection Diagram Figure A-13 TS35 Power Connection Diagram Figure A-14 TS60 Connection Diagram Figure A-15 TS60 Connection Diagram Figure A-16 TS60 Connection Diagram Figure A-17 TS60 Connection Diagram Figure A-18 TS60 Connection Diagram Figure A-19 TS60 Connection Diagram Figure A-20 TS60 Connection Diagram Figure A-21 TS80 Connection Diagram Figure A-22 TS80 Connection Diagram Figure A-23 TS80 Connection Diagram Figure A-24 TS80 Connection Diagram Figure A-25 TS80 Connection Diagram Figure A-26 TS80 Connection Diagram Figure A-27 TS80 Connection Diagram Figure A-28 TS80 Connection Diagram Figure A-29 TS80 Connection Diagram Figure A-30 TS80 Connection Diagram Figure A-31 TS400 Connection Diagram Figure A-32 TS400 Connection Diagram Figure A-33 TS400 Connection Diagram Figure A-34 TS400 Connection Diagram Figure A-35 TS400 Connection Diagram Figure A-36 TS400 Connection Diagram Figure A-37 TS400 Connection Diagram Figure A-38 TS400 Connection Diagram Figure A-39 TS400 Connection Diagram Baldor District Offices Baldor Electric Company
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