Baldor TS25, TS45 Three Phase Connections, Transfer Switch Considerations, Remote Start Contacts

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Three Phase Connections

Three phase connections are made at L1, L2, L3 and N connections shown in Figure 3-5.

For power to be applied to these terminals, the Output Voltage Selector Switch must be in the 120/208V, 120/240V or 277/480V positions.

Figure 3-5 Three Phase Connections

TS250/TS400 Connections

Customer Connections

L1, L2, L3 and N

Earth Ground Connection

(to Driven Earth Ground Rod)

Transfer Switch Considerations

The following are general considerations for the safe use of a transfer switch:

1.The transfer switch should be located inside the building near the main breaker box or the disconnect box.

2.The transfer switch must be kept away from any location that might allow water to get on it.

3.If the transfer switch is mounted outside, it must be protected from the environment and it’s elements.

4.Do not mount the transfer switch on the generator set.

5.Do not mount the transfer switch where flammable liquids or vapors are present.

Remote Start Contacts

This two−wire connection will start and stop the generator, when properly connected to a remote start contact, shown in Figure 3-4. These contacts are connected to the “Engine Start Contacts” of the automatic transfer switch. A two pole normally open, closed to operate switch may also be used to start the generator.

Shore Power Use extension cord with appropriately sized conductors to connect the optional “Shore Power” receptacle to 120VAC (240VAC for TS400) single phase utility power. This powers battery chargers, block heaters etc. when the generator is not in operation. A single phase 20 amp breaker is provided for circuit protection.

AC Input These connections are for units with float type battery charger or engine block heater. A constant supply of 120 volts AC (or as specified) is needed at these terminals to power these devices when generator is not operating.

Note: Power is not required when the unit is in operation. Internal battery charging and radiant heat during operation eliminate the need for these devices.

Battery Charger Considerations

1.Mount the battery charger inside the generator enclosure as close to the battery as is reasonably possible.

2.Do not mount the battery charger where flammable liquids or vapors are present. When the battery is charging it produces explosive gasses.

General Wiring Considerations

1.When routing the interface wiring, do not route it up against anything that could cut or chafe the wiring. do not route the wire up against any hot or potentially hot object.

2.Make sure that all the electrical components (generator set, transfer switch, battery charger, etc.) share a common ground.

3.Check with your local building inspector to determine what you must do to comply with the local regulations for grounding of this type of permanent installation.

3-6 Receiving & Installation

MN2417

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Contents Tier 2/3 Towable Generators Trailer and Skid Mounted California Proposition 65 Warning Table of Contents Ii Table of Contents MN2417 Section Product Safety Information Read This Manual ThoroughlyPrecaution Statements Used In This Manual PropertyOperation Statements On next MN2417 Product Safety Information Operation Statements Burn Statements Installation Statements Installation Statements Maintenance Statements Product Safety Information MN2417 Limited Warranty Labor PartsGeneral Information MN2417 Section Receiving & Installation Generator Mounting Skid Installation Hot Exhaust GassesFuel Connections Standby Power Ratings Prime Power RatingsProtection Single Phase Connections Receptacle Panel Single PhaseBattery Charger Considerations Three Phase ConnectionsTransfer Switch Considerations General Wiring ConsiderationsFrame Ground Connection Battery Installation Recommended Engine Oil and Battery Type Oil & Battery RecommendationsPost Installation Checks Post Installation Checks Towing the Generator Selecting the Proper Towing EquipmentTow Vehicle Tow Hitch Capacity Towing Heavy Trailer Loads Trailer Component Identification Lug Nut Tightening Specifications Page Three/Single Phase Operation Receptacle Panel Load Connections, see FigureVoltage Reconnect and Adjustment Operator Control Panel ComponentsManual Start Procedure Manual Stop ProcedureAuto Start Procedure Alarm & Warning Conditions Digital Engine Controller Description EM0046A21 MRS17AUT Mode OFF ModeMAN Mode Measurement MenuAdjustment Menu Alarm ListECU Alarm List Sensor fail FLS see Table Shut down SD see TablePossible Warnings Inputs and Outputs Binary InputsBinary outputs Analog Inputs Set points Basic SetpointsStabil Time 10 Engine Setpoints10Engine Setpoints 11 Engine Protect Setpoints12 Generator Protect Setpoints 13 Sensor Spec Setpoints 14 IOM/PTM Module Setpoints+ D+ Jdic General EngineProblems and Solutions Troubleshooting Guide1Troubleshooting Guide Load too large for unitTroubleshooting and Maintenance MN2417 Appendix a Wiring Diagrams Part numberFigure A-1 TS25 Connection Diagram Figure A-2 TS25 Connection Diagram Figure A-3 TS25 Connection Diagram Figure A-4 TS25 Connection Diagram Figure A-5 TS25 Connection Diagram Figure A-6 TS25 Connection Diagram Figure A-7 TS35 Connection Diagram Figure A-8 TS35 Connection Diagram Figure A-9 TS35 Connection Diagram Figure A-10 TS35 Connection Diagram Figure A-11 TS35 Connection Diagram Figure A-12 TS35 Connection Diagram Figure A-13 TS35 Power Connection Diagram Figure A-14 TS60 Connection Diagram Figure A-15 TS60 Connection Diagram Figure A-16 TS60 Connection Diagram Figure A-17 TS60 Connection Diagram Figure A-18 TS60 Connection Diagram Figure A-19 TS60 Connection Diagram Figure A-20 TS60 Connection Diagram Figure A-21 TS80 Connection Diagram Figure A-22 TS80 Connection Diagram Figure A-23 TS80 Connection Diagram Figure A-24 TS80 Connection Diagram Figure A-25 TS80 Connection Diagram Figure A-26 TS80 Connection Diagram Figure A-27 TS80 Connection Diagram Figure A-28 TS80 Connection Diagram Figure A-29 TS80 Connection Diagram Figure A-30 TS80 Connection Diagram Figure A-31 TS400 Connection Diagram Figure A-32 TS400 Connection Diagram Figure A-33 TS400 Connection Diagram Figure A-34 TS400 Connection Diagram Figure A-35 TS400 Connection Diagram Figure A-36 TS400 Connection Diagram Figure A-37 TS400 Connection Diagram Figure A-38 TS400 Connection Diagram Figure A-39 TS400 Connection Diagram Baldor District Offices Baldor Electric Company
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