Liebert 30-130kVA manual Battery Safety Precautions

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Maintenance

4.2.4Battery Safety Precautions

Servicing of batteries should be performed or supervised by personnel experienced with batteries and the required precautions. Keep unauthorized personnel away from batteries.

When replacing batteries, use the same number and type of batteries.

! WARNING

Lead-acid batteries contain hazardous materials. Batteries must be handled, transported, and recycled or discarded in accordance with federal, state, and local regulations. Because lead is a toxic substance, lead-acid batteries should be recycled rather than discarded.

Do not dispose of battery or batteries in a fire. The battery may explode.

Do not open or mutilate the battery or batteries. Released electrolyte is harmful to the skin and eyes. It may be toxic.

A battery can present a risk of electrical shock and high short circuit current. The following precautions should be observed when working on batteries:

Remove watches, rings and other metal objects.

Use tools with insulated handles.

Wear rubber gloves and boots.

Do not lay tools or metal parts on top of batteries.

Disconnect charging source prior to connecting or disconnecting battery terminals.

Determine if battery is inadvertently grounded. If inadvertently grounded, remove source of ground. Contact with any part of a grounded battery can result in electrical shock. The likelihood of such shock will be reduced if such grounds are removed during installation and maintenance.

Lead-acid batteries can present a risk of fire because they generate hydrogen gas. In addi- tion, the electrical connections must be protected against accidental short circuits which can cause sparks. The following procedures should be followed:

DO NOT SMOKE when near batteries.

DO NOT cause flame or spark in battery area.

Discharge static electricity from body before touching batteries by first touching a grounded metal surface.

After replacing battery jars in a battery cabinet, replace the retaining straps that hold the jars in place on the shelves. This will limit accidental movement of the jars and connectors should the cabinet ever need to be repositioned or relocated.

Regular maintenance of the battery module is an absolute necessity. Periodic inspections of battery and terminal voltages, specific gravity, and connection resistance should be made. Strictly follow the procedures outlined in the battery manufacturer's manual. (See battery manufacturer’s web site.)

Valve-regulated lead-acid batteries do require periodic maintenance. Although they do not require maintenance of electrolyte levels, visual inspections and checks of battery voltage and connection resistance should be made.

NOTE

Do not use cleaners on the batteries. Solvents can make the battery cases brittle. Use only a dry cloth or a cloth moistened in water

Since individual battery characteristics are not identical and may change over time, the UPS module is equipped with circuitry to equalize battery cell voltages. This circuit temporarily increases charg- ing voltage to maintain flooded type battery cells at full capacity.

NOTE

Do not use equalize charging with valve-regulated lead-acid batteries, such as those used in Liebert Battery Cabinets.

Consult the battery manufacturer's manual for specific information about equalize charging.

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Contents Npower UPS Page Table of Contents Maintenance Communication InterfacesFigures Page Tables Page Important Safety Instructions Overview of Manual System Description Reliability Safety PrecautionsFactory Backup and Service Assistance VersatilityNormal Load On UPS Input Power FailureModes Of Operation RechargeCHG Mimic DisplaySYS. Status Operator Controls OptionsGeneral Component Description Battery SystemUPS Module Controls Hardware Detailed Component DescriptionsFirmware Rectifier/Charger Input Power FactorBattery Charging Circuit OperationBattery Equalize Charge Circuit Battery DisconnectBattery Charge Current Limiting Operation After End-of-dischargeStatic Bypass Switch Nonlinear Load CharacteristicsUnbalanced Load Characteristics Static Switch Backfeed ProtectionTransfer and Retransfer Conditions Operation Operation Operator Control Panel Navigation ButtonsRotary Switch Rotary switchSecurity Access and Passwords ConfigurationUser Settings Prev Cancel Save & ExitDisplay Screens and Procedures Menu TreePrimary Screens Secondary ScreensMain Menu Screen Mimic Display ScreenRect FaultsFaults / Alarms DischgMimic Display SYS. StatusFreq DC BUS / Battery StatusInput Status Temps DEG C Inlet AIR Outlet AIR Heat SinksBypass Input Status Freq .9 HZ 213 214 Phase DiffOutput Load Status User Shutdown Active Faults and AlarmsFaults and Alarms EXI TSystem Ratings NextSecond Scenario Manual StartupAuto Startup Serv Input Modify Current Limit Target and Ramp ValuesModify DC BUS SET Point Target and Ramp Values Skip AbortSIB External Maintenance Bypass External maintenance bypass switch, dual-input UPSExternal maintenance bypass switch, single-input UPS Multiple Battery Cabinets External Maintenance Bypass Switch ConfigurationsUser Shutdown ShutdownHistory LOG Clear History Logs Clear Event LOG Status ReportsSystem Status Status ReportsTotal Event LOGEvent Log OUT-V IN-V Load Freq History LOG02 / 10 OutputSBS Line Trap SBS Load Input of / UFConfiguration Screens ExitOutput Frequency DC BUS VoltsInput Frequency PrevSystem Settings System SettingsCancel Save & Exit Current DateOrder Number Next PREV. Cancel Save & ExitCurrent Time TimeDual Enter PasswordSingle / Dual Input Output Transformer Bypass WIND. noActive Filter LBS Generator Auto Restart 10% Passive Filter SettingsOptions OptionsLine Drop Compensation Pulse Rectifier Battery GND Fault Green MachineAlternate Power Pole FAN no Prev ExitAuto Dial Communication OptionsNext Exit Modem Health Check Pager Support ConfigurationPager Enabled Pager Number Pager PIN Auto Dial YES Auto Dial OUT PagerPREV. Cancel Next PREV. Cancel Factory Settings 10 % Passive Filter SettingsNext Cancel Dial Alarm MaskLatching FreezeAlarm / Fault Name F E Alarm / Fault NameAlarm / Fault Name Battery Fuse Fail Save & Exit CancelCustomer Alarm Interface Auto DialProgrammable Output Relay Board # Customer Alarm InterfaceRemote LED Board # STD SET User Defined Relay AssignmentsSTD SET Prog Relay # UP Down ADD Remove Clear ExitNavigating Protocol Manual TransferBattery Management Battery TestAuto Test Battery Equalizer Battery CycleBattery Duration MIN MAX WeeksManual Enabled DisabledAuto Stop StartBattery Temperature Compensation Charge Battery Temp Compensation ChargeTemperature Equalize Time PeriodBattery Temp Compensation Battery Cycle MonitorSummary Clear BCM Battery Cycle MonitorClear Summary YES / no Summary Seconds Discharge CyclesTime Down Battery Time Low Warning BATT. EOD Lower SET Point BATT. EOD Upper SET PointBATT. Time LOW Warning Battery SupplementAuto Restart Alarm Notifications Auto Restart Trigger ConditionSystem Status System Status MonitoringNext Prev Save & Exit System StatusSign OFF Date 10/30/01 Sign OFF Date 10/30/02Accumulated Operating Hours on Bypass Accumulated Backup HoursAccumulated Operating Hours on UPS Accumulated # of Brown OutsFaults, Alarms, Status FaultsUP Down Alarm / Fault Name F E DelayOn Battery Input Contact #1 Description L Latching...D DialSummary Alarm Messages Alarms, functions, and corrective actionsContact Liebert Global Service to check Excess load from the UPS and attempt to EPO Maximum heat sink temperature limit This is a summary event based on Battery is discharging. This occurs RMS input current has reached Output kVA or kW or RMS current has With the load on UPS, PhaseB output KVA Condition only causes an alarm, but should Push-button switch located on See 3.3.7 Battery Management All of the alarms before attempting to Communication Interfaces StatusWorldwide Reporting 1 RS-232 Port Local Reporting TerminalAuto-Dial Requesting Information Dial Out PagerRemote Alarm Status Panel SiteScanLoad on Bypass Setting Up External Communication DevicesOK to Transfer Input Power Failure Load on Battery Momentary OverloadsAutomatic Transfers to Bypass Automatic OperationsOverloads Automatic Re-transfers to UPSAutomatic Module Off Line Maintenance Record Log Routine MaintenanceBattery Maintenance Air FiltersBattery Safety Precautions Battery voltage record Torque RequirementsCorrective Actions Reporting a ProblemDetecting Trouble Recommended Test EquipmentMaintenance 101 Maintenance 102 Page Ne t