Liebert 30-130kVA manual Maintenance

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Maintenance

4.0MAINTENANCE

4.1Safety Precautions

Observe the safety precautions in 1.0 - Introduction.

ONLY qualified service personnel should perform maintenance on the UPS system.

Observe ALL of the warnings and cautions below before performing ANY maintenance on the UPS System and associated equipment. Also observe the manufacturer's safety precautions pertaining to the battery, along with the battery safety precautions in this section.

! CAUTION

Only Liebert or Liebert-trained service personnel should work on this equipment. Both AC and DC high voltages are present in lethal amounts within this equipment. Extreme care should be taken when working around UPS equipment.

Always identify the source of connecting wiring prior to disconnecting. Mark any disconnected wires, so they can be properly reconnected.

Do not substitute parts except as authorized by Liebert Corporation.

Maintain the UPS cabinets free of foreign materials such as solder, wire cuttings, etc.

Call Liebert Global Services if you are not sure of the procedures to follow or if you are not familiar with the design or operation of the equipment.

! WARNING

Extreme caution is required when performing maintenance.

Be constantly aware that the UPS system contains high DC as well as AC voltages. With input power off and the battery disconnected, high voltage at filter capacitors and power circuits should be discharged within 30 seconds. However, if a power circuit failure has occurred, you should assume that high voltage may still exist after shutdown. Check with a voltmeter before making contact.

AC voltage will remain on the bypass and output contactors and the static bypass switch, unless associated external circuit breakers are opened.

Check for voltage with both AC and DC voltmeters prior to making contact.

When the UPS system is under power, both the operator and any test equipment must be isolated from direct contact with earth ground and the UPS chassis frame by using rubber mats.

Some components within the cabinets are not connected to chassis ground.

Any contact between floating circuits and the chassis is a lethal shock hazard. use differential oscilloscopes when measuring a floating circuit. The differential input should have at least 800 vrms common mode input rating and a common mode rejection ratio of at least 8odb.

Exercise caution that the test instrument exterior does not make contact either physically or electrically with earth ground.

In case of fire involving electrical equipment, use only carbon dioxide fire extinguishers, or others approved for use in electrical fire fighting.

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Contents Npower UPS Page Table of Contents Maintenance Communication InterfacesFigures Page Tables Page Important Safety Instructions Overview of Manual System Description Safety Precautions Factory Backup and Service AssistanceReliability VersatilityInput Power Failure Modes Of OperationNormal Load On UPS RechargeSYS. Status Mimic DisplayCHG Operator Controls OptionsUPS Module Battery SystemGeneral Component Description Firmware Detailed Component DescriptionsControls Hardware Input Power Factor Battery Charging CircuitRectifier/Charger OperationBattery Disconnect Battery Charge Current LimitingBattery Equalize Charge Circuit Operation After End-of-dischargeNonlinear Load Characteristics Unbalanced Load CharacteristicsStatic Bypass Switch Static Switch Backfeed ProtectionTransfer and Retransfer Conditions Operation Operation Operator Control Panel Navigation ButtonsRotary Switch Rotary switchConfiguration User SettingsSecurity Access and Passwords Prev Cancel Save & ExitDisplay Screens and Procedures Menu TreePrimary Screens Secondary ScreensMain Menu Screen Mimic Display ScreenFaults Faults / AlarmsRect DischgMimic Display SYS. StatusDC BUS / Battery Status Input StatusFreq Temps DEG C Inlet AIR Outlet AIR Heat SinksOutput Load Status Freq .9 HZ 213 214 Phase DiffBypass Input Status Active Faults and Alarms Faults and AlarmsUser Shutdown EXI TSystem Ratings NextAuto Startup Manual StartupSecond Scenario Input Modify Current Limit Target and Ramp Values Modify DC BUS SET Point Target and Ramp ValuesServ Skip AbortSIB External Maintenance Bypass External maintenance bypass switch, dual-input UPSExternal maintenance bypass switch, single-input UPS Multiple Battery Cabinets External Maintenance Bypass Switch ConfigurationsUser Shutdown ShutdownStatus Reports System StatusHistory LOG Clear History Logs Clear Event LOG Status ReportsEvent Log Event LOGTotal History LOG 02 / 10OUT-V IN-V Load Freq OutputSBS Line Trap SBS Load Input of / UFConfiguration Screens ExitDC BUS Volts Input FrequencyOutput Frequency PrevSystem Settings Cancel Save & ExitSystem Settings Current DateNext PREV. Cancel Save & Exit Current TimeOrder Number TimeEnter Password Single / Dual InputDual Output Transformer Bypass WIND. no10% Passive Filter Settings OptionsActive Filter LBS Generator Auto Restart OptionsPulse Rectifier Battery GND Fault Green Machine Alternate Power Pole FAN noLine Drop Compensation Prev ExitNext Exit Communication OptionsAuto Dial Pager Support Configuration Pager Enabled Pager Number Pager PINModem Health Check Auto Dial YES Auto Dial OUT PagerPREV. Cancel Next PREV. Cancel Next Cancel 10 % Passive Filter SettingsFactory Settings Alarm Mask LatchingDial FreezeAlarm / Fault Name Alarm / Fault Name Battery Fuse FailAlarm / Fault Name F E Save & Exit CancelCustomer Alarm Interface Auto DialRemote LED Board # Customer Alarm InterfaceProgrammable Output Relay Board # STD SET Relay AssignmentsSTD SET User Defined Prog Relay # UP Down ADD Remove Clear ExitNavigating Protocol Manual TransferBattery Management Battery TestAuto Test Battery Cycle Battery DurationBattery Equalizer MIN MAX WeeksEnabled Disabled AutoManual Stop StartBattery Temp Compensation Charge TemperatureBattery Temperature Compensation Charge Equalize Time PeriodBattery Temp Compensation Battery Cycle MonitorClear Summary YES / no Battery Cycle MonitorSummary Clear BCM Time Down Seconds Discharge CyclesSummary Battery Time Low Warning BATT. EOD Lower SET Point BATT. EOD Upper SET PointAuto Restart Battery SupplementBATT. Time LOW Warning Alarm Notifications Auto Restart Trigger ConditionSystem Status System Status MonitoringSystem Status Sign OFF Date 10/30/01Next Prev Save & Exit Sign OFF Date 10/30/02Accumulated Backup Hours Accumulated Operating Hours on UPSAccumulated Operating Hours on Bypass Accumulated # of Brown OutsFaults, Alarms, Status FaultsAlarm / Fault Name F E Delay On Battery Input Contact #1UP Down Description L Latching...D DialSummary Alarm Messages Alarms, functions, and corrective actionsContact Liebert Global Service to check Excess load from the UPS and attempt to EPO Maximum heat sink temperature limit This is a summary event based on Battery is discharging. This occurs RMS input current has reached Output kVA or kW or RMS current has With the load on UPS, PhaseB output KVA Condition only causes an alarm, but should Push-button switch located on See 3.3.7 Battery Management All of the alarms before attempting to Communication Interfaces StatusAuto-Dial 1 RS-232 Port Local Reporting TerminalWorldwide Reporting Requesting Information Dial Out PagerRemote Alarm Status Panel SiteScanOK to Transfer Setting Up External Communication DevicesLoad on Bypass Input Power Failure Load on Battery Momentary OverloadsAutomatic Operations OverloadsAutomatic Transfers to Bypass Automatic Re-transfers to UPSAutomatic Module Off Line Maintenance Routine Maintenance Battery MaintenanceRecord Log Air FiltersBattery Safety Precautions Battery voltage record Torque RequirementsReporting a Problem Detecting TroubleCorrective Actions Recommended Test EquipmentMaintenance 101 Maintenance 102 Page Ne t