American Power Conversion SYMSTRF-PD Initial Inspection, Check For Damage, Moving the Frame

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Chapter 3 - Unpacking and Installing Frame

Initial Inspection

The SymmetraTM Power Array system is shipped on pallets. The system frame is bolted to one pallet, and the modules are boxed, and stacked on one or two additional pallets.

Check For Damage

1.Inspect the Packaging - for damage or signs of mishan- dling before moving the pallets. If damage is detected, note it on the Bill of Lading.

2.If Any Damage Is Detected - file a damage claim with the shipping agency within 24 hours. Contact APC Customer Service at 1-800-800-APCC to inform them of the damage claim, and the condition of the equipment.

3.System Administrator- make sure the system administra- tor participates in the initial inspection.

Table 3-1Dimensions and Weights

Handling Considerations

1.The Frame Pallet - See Table 3-1 for frame pallet weight and dimensions. Before removing shipping materials, the frame and pallet should be positioned as close as possible to the installation site. The frame is bolted to a specially designed pallet, and is removed from the pallet using a ramp that is included. Use a pallet jack to position the frame pallet.

Note: Do not attempt to move the frame with a hand dolley.

2.The Modules Pallet - If possible, it is recommended that the module pallet(s) be positioned as close as possible to the final installation site with the pallet jack. If this is not possible, remove the outer packaging materials from the module car- tons, and carry each individual, boxed module to the installa- tion site. See Table 3-1 for module weights.

Tools Required for Setup

The following tools are required to move the pallets into place, remove packaging materials, install the ramp on the frame pallet, and to remove the frame from the pallet.

1.Large Philips screwdriver

2.Adjustable, open-end wrench

3.Heavy duty shears

4.Sharp utility knife

5.Pallet jack

Storage of Battery and Power Modules

The modules must be temporarily set aside, while the frame is installed and wired. To preserve battery life, always store bat- tery modules in a cool, dry place.

Moving the Frame

1.Plan the Route - Make sure all passages are large enough to accomodate the frame, and the pallet jack. Check to see that the floor has sufficient strength. See Table 3-1 for weights and dimensions. Check doorways, elevators, ramps, etc, to insure there are no non-negotiable corners, step-ups, or offsets. Se- lect a route that provides the smoothest possible floor surface.

2.Staging Area - A smooth, level floor surface is required to position the frame pallet, remove the packaging materials, in- stall the ramp, and for two people to carefully roll the frame down the ramp, and onto the floor. See Figure 3-1 below for staging area dimensions.

Fig 3-1

Staging Area

3.Using a Pallet Jack - Carefully move the frame to the stag- ing area.

3-1

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Contents Syminif SYMINIF-PD Symstrf SYMSTRF-PD Radio Frequency Interference 990-7770A Revised 10/97Limited Warranty Life Support PolicyTable of Contents Index Introduction Fig I-2Functional Diagram of a SymmetraTM Thank You SymmetraTM OverviewTheory of Operation Fig I-1MiniFrame and MasterFramePower Processing System Battery SourceControl/User Interface TransformerLoad-Disconnect Mode On-Line Operating ModeFig I-3Load-Disconnect Operating Mode Fig I-4On-Line Operating ModeOn-Battery Operating Mode Bypass Operating ModeFig I-5On-Battery Operating Mode Fig I-6Bypass Operating ModeDefinitions Important InformationSafety Information Symbols Used In This Manual Important Safety InstructionsTech Physical Representation Power Array Frame 2An Empty MasterFrame grill covers removed1A Fully Loaded MiniFrame grill covers removed Powerview User Interface Power ModuleBattery Module Louvered Grill CoversMaintenance Bypass Switch Main Intelligence Module MIMRedundant Intelligence Module RIM Input Circuit BreakerRear View of a Power Array Site Preparation Space and Weight Considerations Transporting Power Array to Installation Site Operating Conditions BTU OutputSite Preparation Unpacking and Installing Frame Tools Required for Setup Storage of Battery and Power ModulesInitial Inspection Check For DamageMoving Battery & Power Modules Clean-UPRemove Packing Materials Remove the Frame from the PalletWiring Requirements & Procedures SymmetraTM Wiring Input WiringOutput Wiring Repo Switch WiringInput Wiring Input Wiring SpecificationsVoltage Jumper Procedure Input Wiring Procedure 3Removal of Input Hardwiring Panels4Input Wiring Pathway 5Input Hardwiring ConfigurationOutput Wiring Output Wiring ConfigurationsOutput Overcurrent Protection 8Output Wiring Configuration for 120V/240V Output Voltages Output Wiring Installation Output Wiring ProcedurePower Distribution Units Optional Grounding Electrode OptionalRemote Emergency Power Off Switch Repo SpecificationsRepo Switch Installation Cable SpecificationsElectrical Wiring Test Electrical Wiring Test/ChecklistContact Closure Repo Switch Connection Vdc Repo Switch Connection16Startup Screen 4Input/Output Measured Voltage MultipliersElectrical Requirements and Procedures Setting Up The Power Array Setup of Power Array Frame Leveling ProcedureRemoving Cover Grills 1Removing Cover Grills from FrameInstalling the Battery Modules Procedure for Battery Module Installation2Location of Battery Module Bays 3Battery Alignment Grooves and RunnersInstalling the Power Modules Procedure for Power Module InstallationInstalling the Main Intelligence Module MIM Installing the Redundant Intelligence Module RIMProcedure for Main Intelligence Module MIM Installation 9Location of the MIM and RIMInstalling the PowerView Interface Remote Placement of the PowerViewWall Mounting the PowerView SmartSlotTM Interface Accessories 13PowerView Wall Mounting TemplateInstallation Test Installation Test/Checklist19Power Status Screen 1SymmetraTM Power Module/Frame Capacities21Power The Load Sequence 20Miscellaneous Status Screen25Power Down the Load Sequence 23Initiate a Self-Test Sequence24Return to On-Line Sequence System Setup PowerView Display PowerView Display Physical Features of the PowerviewPowerView Functions 1The PowerView InterfacePowerView LEDs 1Power Array Display LEDsColor Description Navigation KeysStartup Screen Top-Level Menu ScreenControl StatusSetup AccessoriesDiagnostics LoggingConfiguring & Operating the SymmetraTM Powering the Power Array Introduction1Startup Screen Powering the Loads Review Status ConditionsVoltage Status Screen Battery Status Screen Power Status ScreenLoad With Redundancy Status Screen Alarm Threshold Status Screen Perform a Self TestMiscellaneous Status Screen Configure Shutdown Parameters Configure AlarmsAlarm Thresholds Selection Screen Switching Audible Alarm Beeper OffReview Diagnostic Information Diagnostics Menu ScreenReview Logging Menu Event Log ScreenModule Replacement Module Replacement Module Failure Alarm IndicatorsTechnical Support and Obtaining a Replacement Module Returning Modules to APCBattery Module Replacement Removing a Battery ModuleInstalling the Replacement Module Replacement Battery Module VerificationPower Module Replacement Removing the Power ModuleReplacement Module Verification Installing the Replacement Main Intelligence Module Installing the Replacement Redundant Intelligence ModuleReplacement Redundant Intelligene Module Verification Replacement MIM VerificationPowerView Display Messages PowerView Message Meaning Corrective Action Start-Up PowerView Message Meaning Corrective Action General Status Min Runtime restoredPowerView Meaning Corrective Action Message Module AlarmFailure ThresholPowerView Meaning Corrective Action Message Bypass FaultPowerView Message Meaning Corrective Action General Fault PowerView Display Messages Index Index SmartSlot accessories Toll free technical support