American Power Conversion SYMSTRF-PD, SYMINIF-PD user manual Installing the Battery Modules

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Chapter 5 - System Setup

Installing the Battery Modules

νEach battery module weighs 60 lb. Battery module installation and handling requires two people to lift the module.

Procedure for Battery Module Installation

1.Clear all battery module bays of any debris. Make sure the alignment tracks are clear, and free of obstruction.

Battery

Module

Bays

Battery

Module

Fig 5-2Location of Battery Module Bays

2.There are two alignment grooves molded into the bottom of the battery module bay. These correspond with runners that are molded into the bottom of the battery module.

See figure 5-3.

Alignment Grooves

Retaining Notch

Battery Module

Retaining Flange

Runners

Fig 5-3Battery Alignment Grooves and Runners

3.With one person on either side of the battery module, lift the module, align the runners with the alignment grooves, and slide module into the bay.

Note: When installing power or battery modules, always install them in the lowest available bays. Installing modules in this manner minimizes lifting, and lowers the center of gravity of the Power Array system.

4.As the battery module slides into the bay, the retaining flange will fall behind the notch in the frame. See figure 5-4. When a battery module is being removed, this flange prevents the battery from falling out of the bay until both people have assumed the full weight of the module.

Fig 5-4Battery Module Retaining Flange

5.To engage the internal electrical connector, the battery mod- ule must be swiftly and firmly pushed into place. The design of the battery module incorporates a “drop lock” that will engage when the battery module is properly seated in the bay. If the internal connector does not engage, a slight tug will move the module. If it is locked, the battery module will not move, and must be slightly lifted before it can be pulled from the bay.

5-2

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Contents Syminif SYMINIF-PD Symstrf SYMSTRF-PD 990-7770A Revised 10/97 Radio Frequency InterferenceLife Support Policy Limited WarrantyTable of Contents Index Introduction Fig I-1MiniFrame and MasterFrame Fig I-2Functional Diagram of a SymmetraTMThank You SymmetraTM Overview Theory of OperationTransformer Power Processing SystemBattery Source Control/User InterfaceFig I-4On-Line Operating Mode Load-Disconnect ModeOn-Line Operating Mode Fig I-3Load-Disconnect Operating ModeFig I-6Bypass Operating Mode On-Battery Operating ModeBypass Operating Mode Fig I-5On-Battery Operating ModeImportant Information DefinitionsSafety Information Important Safety Instructions Symbols Used In This ManualTech Physical Representation Power Array Frame 2An Empty MasterFrame grill covers removed1A Fully Loaded MiniFrame grill covers removed Louvered Grill Covers Powerview User InterfacePower Module Battery ModuleInput Circuit Breaker Maintenance Bypass SwitchMain Intelligence Module MIM Redundant Intelligence Module RIMRear View of a Power Array Site Preparation BTU Output Space and Weight ConsiderationsTransporting Power Array to Installation Site Operating ConditionsSite Preparation Unpacking and Installing Frame Check For Damage Tools Required for SetupStorage of Battery and Power Modules Initial InspectionRemove the Frame from the Pallet Moving Battery & Power ModulesClean-UP Remove Packing MaterialsWiring Requirements & Procedures Repo Switch Wiring SymmetraTM WiringInput Wiring Output WiringInput Wiring Input Wiring SpecificationsVoltage Jumper Procedure 5Input Hardwiring Configuration Input Wiring Procedure3Removal of Input Hardwiring Panels 4Input Wiring PathwayOutput Wiring Output Wiring ConfigurationsOutput Overcurrent Protection 8Output Wiring Configuration for 120V/240V Output Voltages Grounding Electrode Optional Output Wiring InstallationOutput Wiring Procedure Power Distribution Units OptionalCable Specifications Remote Emergency Power Off SwitchRepo Specifications Repo Switch InstallationVdc Repo Switch Connection Electrical Wiring TestElectrical Wiring Test/Checklist Contact Closure Repo Switch Connection4Input/Output Measured Voltage Multipliers 16Startup ScreenElectrical Requirements and Procedures Setting Up The Power Array 1Removing Cover Grills from Frame Setup of Power ArrayFrame Leveling Procedure Removing Cover Grills3Battery Alignment Grooves and Runners Installing the Battery ModulesProcedure for Battery Module Installation 2Location of Battery Module BaysProcedure for Power Module Installation Installing the Power Modules9Location of the MIM and RIM Installing the Main Intelligence Module MIMInstalling the Redundant Intelligence Module RIM Procedure for Main Intelligence Module MIM InstallationInstalling the PowerView Interface Remote Placement of the PowerViewWall Mounting the PowerView 13PowerView Wall Mounting Template SmartSlotTM Interface AccessoriesInstallation Test/Checklist Installation Test20Miscellaneous Status Screen 19Power Status Screen1SymmetraTM Power Module/Frame Capacities 21Power The Load Sequence25Power Down the Load Sequence 23Initiate a Self-Test Sequence24Return to On-Line Sequence System Setup PowerView Display 1The PowerView Interface PowerView DisplayPhysical Features of the Powerview PowerView FunctionsNavigation Keys PowerView LEDs1Power Array Display LEDs Color DescriptionStatus Startup ScreenTop-Level Menu Screen ControlLogging SetupAccessories DiagnosticsConfiguring & Operating the SymmetraTM Powering the Power Array Introduction1Startup Screen Powering the Loads Review Status ConditionsVoltage Status Screen Battery Status Screen Power Status ScreenLoad With Redundancy Status Screen Alarm Threshold Status Screen Perform a Self TestMiscellaneous Status Screen Switching Audible Alarm Beeper Off Configure Shutdown ParametersConfigure Alarms Alarm Thresholds Selection ScreenEvent Log Screen Review Diagnostic InformationDiagnostics Menu Screen Review Logging MenuModule Replacement Returning Modules to APC Module ReplacementModule Failure Alarm Indicators Technical Support and Obtaining a Replacement ModuleReplacement Battery Module Verification Battery Module ReplacementRemoving a Battery Module Installing the Replacement ModulePower Module Replacement Removing the Power ModuleReplacement Module Verification Replacement MIM Verification Installing the Replacement Main Intelligence ModuleInstalling the Replacement Redundant Intelligence Module Replacement Redundant Intelligene Module VerificationPowerView Display Messages PowerView Message Meaning Corrective Action Start-Up Min Runtime restored PowerView Message Meaning Corrective Action General StatusThreshol PowerView Meaning Corrective Action Message ModuleAlarm FailureFault PowerView Meaning Corrective Action Message BypassPowerView Message Meaning Corrective Action General Fault PowerView Display Messages Index Index SmartSlot accessories Toll free technical support