American Power Conversion SYMSTRF-PD Module Replacement, Module Failure Alarm Indicators

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Chapter 8 - Module Replacement

Module Replacement

The battery modules, power modules, intelligence module and the redudant intelligence module are user replaceable. If any module fails, and is protected with at least one functioning “redundant” module, it can be “hot-swapped,” meaning the failed module can be replaced without interrupting power to the load equipment.

This chapter explains the alarms that indicate a module fail- ure, it provides a toll-free telephone number for technical sup- port and for ordering replacement modules, and it provides the procedure for replacing a failed module.

Module Failure Alarm Indicators

In the event of a module failure, the PowerView will display one of the following four module failure messages. See figures 8-1 through 8-4. In addition to the message, the red Fault LED status indicator will glow. Depending on the system configu- ration, other alarms, including the PowerView audible alarm, a pager notification, and software notification will be issued.

Fig 8-1Battery Module Failure Message

Fig 8-2Power Module Failure Message

Fig 8-3Intelligence Module Failure Message

Fig 8-4Redundant Intelligence Module Failure Message

Technical Support and Obtaining a Replacement Module

To obtain a replacement module, or for technical assistance, contact APC technical support at 1-888-809-TECH. A techni- cian can help diagnose the situation over the telephone, and can facilitate obtaining a replacement module.* When con- tacting APC, be prepared with the following information:

νIf possible, contact technical support from a telephone that is within reach of the SymmetraTM PowerView. This will aid in using the display to gather and report additional information to the technician.

νBe prepared to provide a detailed description of the prob- lem. A technician will help you solve the problem over the phone if possible, or will give you a Return Material Authorizaton Number (RMA#). This RMA# must be clearly printed on the outside of the package if the module is re- turned to APC.

νIf the SymmetraTM is within the warranty period, repairs will be performed free of charge. If it is not within the warranty period, there will be a charge for repair.

νIf the SymmetraTM is covered by an APC PowerPlan Ser- vice Product, have that information available to give to the technical support technician.

Returning Modules to APC

To return a failed module to APC, pack the module in the original shipping container, and return it by insured, prepaid carrier to the address on the rear cover of this User’s Manual. If you no longer have the original shiping materials, ask the technician about obtaining a new set. It is very important that you pack the module properly to avoid damage in transit. Never use stryrofoam beads for packaging a module because the module will settle in transit and become damaged. Dam- ages sustained in transit are not covered under warranty. En- close a letter in the package with your name, RMA#, address, a copy of the sales receipt, description of the trouble, a phone number, and a check (if necessary.)

Each screen clearly identifies which module has failed, and where to find the module in the SymmetraTM. These locations match the labels on the center spine behind the grill covers. The PowerView may display additional screens in the form of a “fault list.” Press any key to scroll through this fault list. Record the information on each screen. This information will aid in the technical diagnosis of the problem.

*If a service contract was purchased from another service pro- vider, contact the service provider for replacement modules, and technical assistance.

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Contents Syminif SYMINIF-PD Symstrf SYMSTRF-PD 990-7770A Revised 10/97 Radio Frequency InterferenceLife Support Policy Limited WarrantyTable of Contents Index Introduction Thank You SymmetraTM Overview Fig I-2Functional Diagram of a SymmetraTMTheory of Operation Fig I-1MiniFrame and MasterFrameBattery Source Power Processing SystemControl/User Interface TransformerOn-Line Operating Mode Load-Disconnect ModeFig I-3Load-Disconnect Operating Mode Fig I-4On-Line Operating ModeBypass Operating Mode On-Battery Operating ModeFig I-5On-Battery Operating Mode Fig I-6Bypass Operating ModeImportant Information DefinitionsSafety Information Important Safety Instructions Symbols Used In This ManualTech Physical Representation 2An Empty MasterFrame grill covers removed Power Array Frame1A Fully Loaded MiniFrame grill covers removed Power Module Powerview User InterfaceBattery Module Louvered Grill CoversMain Intelligence Module MIM Maintenance Bypass SwitchRedundant Intelligence Module RIM Input Circuit BreakerRear View of a Power Array Site Preparation Transporting Power Array to Installation Site Space and Weight ConsiderationsOperating Conditions BTU OutputSite Preparation Unpacking and Installing Frame Storage of Battery and Power Modules Tools Required for SetupInitial Inspection Check For DamageClean-UP Moving Battery & Power ModulesRemove Packing Materials Remove the Frame from the PalletWiring Requirements & Procedures Input Wiring SymmetraTM WiringOutput Wiring Repo Switch WiringInput Wiring Specifications Input WiringVoltage Jumper Procedure 3Removal of Input Hardwiring Panels Input Wiring Procedure4Input Wiring Pathway 5Input Hardwiring ConfigurationOutput Wiring Configurations Output WiringOutput Overcurrent Protection 8Output Wiring Configuration for 120V/240V Output Voltages Output Wiring Procedure Output Wiring InstallationPower Distribution Units Optional Grounding Electrode OptionalRepo Specifications Remote Emergency Power Off SwitchRepo Switch Installation Cable SpecificationsElectrical Wiring Test/Checklist Electrical Wiring TestContact Closure Repo Switch Connection Vdc Repo Switch Connection4Input/Output Measured Voltage Multipliers 16Startup ScreenElectrical Requirements and Procedures Setting Up The Power Array Frame Leveling Procedure Setup of Power ArrayRemoving Cover Grills 1Removing Cover Grills from FrameProcedure for Battery Module Installation Installing the Battery Modules2Location of Battery Module Bays 3Battery Alignment Grooves and RunnersProcedure for Power Module Installation Installing the Power ModulesInstalling the Redundant Intelligence Module RIM Installing the Main Intelligence Module MIMProcedure for Main Intelligence Module MIM Installation 9Location of the MIM and RIMRemote Placement of the PowerView Installing the PowerView InterfaceWall Mounting the PowerView 13PowerView Wall Mounting Template SmartSlotTM Interface AccessoriesInstallation Test/Checklist Installation Test1SymmetraTM Power Module/Frame Capacities 19Power Status Screen21Power The Load Sequence 20Miscellaneous Status Screen23Initiate a Self-Test Sequence 25Power Down the Load Sequence24Return to On-Line Sequence System Setup PowerView Display Physical Features of the Powerview PowerView DisplayPowerView Functions 1The PowerView Interface1Power Array Display LEDs PowerView LEDsColor Description Navigation KeysTop-Level Menu Screen Startup ScreenControl StatusAccessories SetupDiagnostics LoggingConfiguring & Operating the SymmetraTM Introduction Powering the Power Array1Startup Screen Review Status Conditions Powering the LoadsVoltage Status Screen Power Status Screen Battery Status ScreenLoad With Redundancy Status Screen Perform a Self Test Alarm Threshold Status ScreenMiscellaneous Status Screen Configure Alarms Configure Shutdown ParametersAlarm Thresholds Selection Screen Switching Audible Alarm Beeper OffDiagnostics Menu Screen Review Diagnostic InformationReview Logging Menu Event Log ScreenModule Replacement Module Failure Alarm Indicators Module ReplacementTechnical Support and Obtaining a Replacement Module Returning Modules to APCRemoving a Battery Module Battery Module ReplacementInstalling the Replacement Module Replacement Battery Module VerificationRemoving the Power Module Power Module ReplacementReplacement Module Verification Installing the Replacement Redundant Intelligence Module Installing the Replacement Main Intelligence ModuleReplacement Redundant Intelligene Module Verification Replacement MIM VerificationPowerView Display Messages PowerView Message Meaning Corrective Action Start-Up Min Runtime restored PowerView Message Meaning Corrective Action General StatusAlarm PowerView Meaning Corrective Action Message ModuleFailure ThresholFault PowerView Meaning Corrective Action Message BypassPowerView Message Meaning Corrective Action General Fault PowerView Display Messages Index Index SmartSlot accessories Toll free technical support