American Power Conversion SYMSTRF Remove Packing Materials, Remove the Frame from the Pallet

Page 25

Chapter 3 - Unpacking and Installing Frame

Remove Packing Materials

Note: It is recommended that all packaging materials be re- moved, and temporarily stored, in case any of the system com- ponents must be returned to the factory.

1.Remove the Shipping Bands - Using appropriate precau- tions, carefully cut the plastic shipping bands.

2.Removing the Plastic Wrap - Using care to not damage the surface of the Power Array, cut off the plastic wrap by running the tip of a sharp utility knife along the surface of one of the cardboard corner supports. Remove the plastic wrap from the frame.

3.The Pallet Ramp - The pallet ramp is shipped under the cardboard cap, on top of the frame. It will sometimes become wedged inside the cardboard cap. Use caution removing this cap from the frame. Remove the ramp from the top of the frame.

4.Corner Supports - When the cardboard cap is removed, the four corner supports will fall away. Remove them, and place to one side.

5.Remove the Cover Grills - Remove the grill covers from the frame. Grasp each grill cover by the side finger hold that is molded into them. Pull straight forward. Set the covers to one side. Be careful not to scratch them.

6.Leveling Feet - Fully retract each of the four leveling feet located near the casters on the bottom of the frame.

Fig 3-2Frame Restraint and Ramp Holes

Remove the Frame from the Pallet

1.Loosen Rear Bracket Screws - Loosen the two phillips- head screws securing the brackets at the rear of the frame.

2.Remove Two Pallet Restraint Screws - See Figure 3-2. Re- move the two phillips-head, pallet restraint screws. Use the cloth handle to remove the frame restraint from the pallet. Place the frame restraint and two screws to one side.

3.Install the Ramp - Position the ramp so that the installation bolts line up with the ramp bolt holes on the pallet. Install the ramp onto the pallet as shown in Figure 3-3.

Fig 3-3Frame Pallet Ramp

4.Roll the Frame from the Pallet - The following operation requires two people. Holding the frame near the center, care- fully roll it down the ramp, and onto the floor. (The frame is equipped with casters.)

5.Roll the Frame to the Installation Site - Carefully roll the frame from the staging area to the final installation site.

6.Shipping Material Storage - Gather all shipping materials together, and store it temporarily, in case any system compo- nent must be returned to the factory.

Moving Battery & Power Modules

1.Moving All Modules On Pallet - Using the pallet jack, move the modules pallet(s) to the installation site. If necessary, the modules can be moved one at a time. Remove all outer pack- aging materials from pallet, and carry each boxed module to the final installation site.

3.Stack Modules - Carefully stack the battery and power modules near the installation site. Leave enough room for the electrican to install the wiring to the frame.

Clean-UP

1.Packaging Materials - Remove all packaging materials from the installation site. Store it temporarily, so that it will be available if any components must be returned to the factory.

2.Final Inspection - Check the module bays of the frame to make sure they are clear of debris.

3-2

Image 25
Contents Syminif SYMINIF-PD Symstrf SYMSTRF-PD 990-7770A Revised 10/97 Radio Frequency InterferenceLife Support Policy Limited WarrantyTable of Contents Index Introduction Thank You SymmetraTM Overview Fig I-2Functional Diagram of a SymmetraTMTheory of Operation Fig I-1MiniFrame and MasterFrameBattery Source Power Processing SystemControl/User Interface TransformerOn-Line Operating Mode Load-Disconnect ModeFig I-3Load-Disconnect Operating Mode Fig I-4On-Line Operating ModeBypass Operating Mode On-Battery Operating ModeFig I-5On-Battery Operating Mode Fig I-6Bypass Operating ModeImportant Information DefinitionsSafety Information Important Safety Instructions Symbols Used In This ManualTech Physical Representation 2An Empty MasterFrame grill covers removed Power Array Frame1A Fully Loaded MiniFrame grill covers removed Power Module Powerview User InterfaceBattery Module Louvered Grill CoversMain Intelligence Module MIM Maintenance Bypass SwitchRedundant Intelligence Module RIM Input Circuit BreakerRear View of a Power Array Site Preparation Transporting Power Array to Installation Site Space and Weight ConsiderationsOperating Conditions BTU OutputSite Preparation Unpacking and Installing Frame Storage of Battery and Power Modules Tools Required for SetupInitial Inspection Check For DamageClean-UP Moving Battery & Power ModulesRemove Packing Materials Remove the Frame from the PalletWiring Requirements & Procedures Input Wiring SymmetraTM WiringOutput Wiring Repo Switch WiringInput Wiring Specifications Input WiringVoltage Jumper Procedure 3Removal of Input Hardwiring Panels Input Wiring Procedure4Input Wiring Pathway 5Input Hardwiring ConfigurationOutput Wiring Configurations Output WiringOutput Overcurrent Protection 8Output Wiring Configuration for 120V/240V Output Voltages Output Wiring Procedure Output Wiring InstallationPower Distribution Units Optional Grounding Electrode OptionalRepo Specifications Remote Emergency Power Off SwitchRepo Switch Installation Cable SpecificationsElectrical Wiring Test/Checklist Electrical Wiring TestContact Closure Repo Switch Connection Vdc Repo Switch Connection4Input/Output Measured Voltage Multipliers 16Startup ScreenElectrical Requirements and Procedures Setting Up The Power Array Frame Leveling Procedure Setup of Power ArrayRemoving Cover Grills 1Removing Cover Grills from FrameProcedure for Battery Module Installation Installing the Battery Modules2Location of Battery Module Bays 3Battery Alignment Grooves and RunnersProcedure for Power Module Installation Installing the Power ModulesInstalling the Redundant Intelligence Module RIM Installing the Main Intelligence Module MIMProcedure for Main Intelligence Module MIM Installation 9Location of the MIM and RIMRemote Placement of the PowerView Installing the PowerView InterfaceWall Mounting the PowerView 13PowerView Wall Mounting Template SmartSlotTM Interface AccessoriesInstallation Test/Checklist Installation Test1SymmetraTM Power Module/Frame Capacities 19Power Status Screen21Power The Load Sequence 20Miscellaneous Status Screen23Initiate a Self-Test Sequence 25Power Down the Load Sequence24Return to On-Line Sequence System Setup PowerView Display Physical Features of the Powerview PowerView DisplayPowerView Functions 1The PowerView Interface1Power Array Display LEDs PowerView LEDsColor Description Navigation KeysTop-Level Menu Screen Startup ScreenControl StatusAccessories SetupDiagnostics LoggingConfiguring & Operating the SymmetraTM Introduction Powering the Power Array1Startup Screen Review Status Conditions Powering the LoadsVoltage Status Screen Power Status Screen Battery Status ScreenLoad With Redundancy Status Screen Perform a Self Test Alarm Threshold Status ScreenMiscellaneous Status Screen Configure Alarms Configure Shutdown ParametersAlarm Thresholds Selection Screen Switching Audible Alarm Beeper OffDiagnostics Menu Screen Review Diagnostic InformationReview Logging Menu Event Log ScreenModule Replacement Module Failure Alarm Indicators Module ReplacementTechnical Support and Obtaining a Replacement Module Returning Modules to APCRemoving a Battery Module Battery Module ReplacementInstalling the Replacement Module Replacement Battery Module VerificationRemoving the Power Module Power Module ReplacementReplacement Module Verification Installing the Replacement Redundant Intelligence Module Installing the Replacement Main Intelligence ModuleReplacement Redundant Intelligene Module Verification Replacement MIM VerificationPowerView Display Messages PowerView Message Meaning Corrective Action Start-Up Min Runtime restored PowerView Message Meaning Corrective Action General StatusAlarm PowerView Meaning Corrective Action Message ModuleFailure ThresholFault PowerView Meaning Corrective Action Message BypassPowerView Message Meaning Corrective Action General Fault PowerView Display Messages Index Index SmartSlot accessories Toll free technical support