American Power Conversion SYMSTRF-PD, SYMINIF-PD user manual Installation Test/Checklist

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Chapter 5 - System Setup

Installation Test

The following test procedure is intended to ensure that the MIM, RIM and the power and battery modules have been correctly installed. It will verify that the SymmetraTM is re- sponding correctly and is ready to deliver power to the load equipment. It is intended that the installer of the SymmetraTM system will perform this test.

Before this test can be conducted, the main intelligence module (MIM), the PowerView display, at least one power module and at least one battery module all must be properly installed. Installation procedures are provided earlier in this chapter.

Note: This test is intended to verify the correct setup and instal- lation of the SymmetraTM system. It is not intended to explain it’s usage. In this procedure, you will be instructed to ignore PowerView messages, etc. Refer to chapters 6 & 7 for detailed information about the operation of SymmetraTM.

Installation Test/Checklist

θ1. Make sure all three switches - system enable, mainte- nance bypass, and input circuit breaker are in the off or standby position. Make sure all load equipment is either turned off, or is unplugged from SymmetraTM .

Note: Load equipment can be left connected during this test procedure, however power will be switched on and off to the load equipment. Therefore, it is recommended that load equipment be switched to the “off” position, until the completion of this test.

θ2. Switch both the input circuit breaker and the system enable switch to the“on”position. SymmetraTM will power up internally, but will not deliver output voltage. The PowerView will display text. Depending on the configuration of the SymmetraTM , one or more messages such as “Number of Bat- tery Modules has changed” may appear. Press the ESC navi- gation key until the startup screen appears. See figure 5-14. Verify that the input voltage is 208V or 240V nominal, that the output voltage reads “000Vout,” and that all four of the PowerView LED lights are off.

Fig 5-14Startup Screen

θ3. From the startup screen, press the ESC navigation key to display the top level menu screen. See figure 5-15.

Fig 5-15Top Level Menu & The Enter Navigation Key

Press the down arrow navigation key to select “Status,” and then press the enter navigation key. The voltage status screen appears. See figure 5-16.

Fig 5-16Voltage Status Screen

Read the voltge status screen to verify that input voltage (Vin) is nominally either 208V or 240V. Verify that output voltage (Vout) is approximately 0V.

θ4. Press the down arrow key to scroll to the frequency status screen. See figure 5-17. Verfiy that the input frequency is approximately 60 Hz.

Fig 5-17Frequency Status Screen

θ5. Press the down arrow key to scroll to the battery status screen. See figure 5-18. Verfiy that the number of battery modules reported (01 in the example below) is the same as the actual number of battery modules that are installed. Verify that the number of “bad” modules reported is zero. Verify that there is a minimum of 90V of battery voltage reported.

Note: The reported battery voltage will vary from approximately 90V to 148V, depending on the state of the charge. If the reported voltage is less than 90V, allow the battery modules to recharge. (Leave the system enable switch and the input circuit breaker in the “on” position, and allow the Power Array to remain idle for approximately one half hour.)

Fig 5-18Battery Status Screen

5-7

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Contents Syminif SYMINIF-PD Symstrf SYMSTRF-PD Radio Frequency Interference 990-7770A Revised 10/97Limited Warranty Life Support PolicyTable of Contents Index Introduction Fig I-2Functional Diagram of a SymmetraTM Thank You SymmetraTM OverviewTheory of Operation Fig I-1MiniFrame and MasterFramePower Processing System Battery SourceControl/User Interface TransformerLoad-Disconnect Mode On-Line Operating ModeFig I-3Load-Disconnect Operating Mode Fig I-4On-Line Operating ModeOn-Battery Operating Mode Bypass Operating ModeFig I-5On-Battery Operating Mode Fig I-6Bypass Operating ModeDefinitions Important InformationSafety Information Symbols Used In This Manual Important Safety InstructionsTech Physical Representation 1A Fully Loaded MiniFrame grill covers removed Power Array Frame2An Empty MasterFrame grill covers removed Powerview User Interface Power ModuleBattery Module Louvered Grill CoversMaintenance Bypass Switch Main Intelligence Module MIMRedundant Intelligence Module RIM Input Circuit BreakerRear View of a Power Array Site Preparation Space and Weight Considerations Transporting Power Array to Installation SiteOperating Conditions BTU OutputSite Preparation Unpacking and Installing Frame Tools Required for Setup Storage of Battery and Power ModulesInitial Inspection Check For DamageMoving Battery & Power Modules Clean-UPRemove Packing Materials Remove the Frame from the PalletWiring Requirements & Procedures SymmetraTM Wiring Input WiringOutput Wiring Repo Switch WiringVoltage Jumper Procedure Input WiringInput Wiring Specifications Input Wiring Procedure 3Removal of Input Hardwiring Panels4Input Wiring Pathway 5Input Hardwiring ConfigurationOutput Overcurrent Protection Output WiringOutput Wiring Configurations 8Output Wiring Configuration for 120V/240V Output Voltages Output Wiring Installation Output Wiring ProcedurePower Distribution Units Optional Grounding Electrode OptionalRemote Emergency Power Off Switch Repo SpecificationsRepo Switch Installation Cable SpecificationsElectrical Wiring Test Electrical Wiring Test/ChecklistContact Closure Repo Switch Connection Vdc Repo Switch Connection16Startup Screen 4Input/Output Measured Voltage MultipliersElectrical Requirements and Procedures Setting Up The Power Array Setup of Power Array Frame Leveling ProcedureRemoving Cover Grills 1Removing Cover Grills from FrameInstalling the Battery Modules Procedure for Battery Module Installation2Location of Battery Module Bays 3Battery Alignment Grooves and RunnersInstalling the Power Modules Procedure for Power Module InstallationInstalling the Main Intelligence Module MIM Installing the Redundant Intelligence Module RIMProcedure for Main Intelligence Module MIM Installation 9Location of the MIM and RIMWall Mounting the PowerView Installing the PowerView InterfaceRemote Placement of the PowerView SmartSlotTM Interface Accessories 13PowerView Wall Mounting TemplateInstallation Test Installation Test/Checklist19Power Status Screen 1SymmetraTM Power Module/Frame Capacities21Power The Load Sequence 20Miscellaneous Status Screen24Return to On-Line Sequence 25Power Down the Load Sequence23Initiate a Self-Test Sequence System Setup PowerView Display PowerView Display Physical Features of the PowerviewPowerView Functions 1The PowerView InterfacePowerView LEDs 1Power Array Display LEDsColor Description Navigation KeysStartup Screen Top-Level Menu ScreenControl StatusSetup AccessoriesDiagnostics LoggingConfiguring & Operating the SymmetraTM 1Startup Screen Powering the Power ArrayIntroduction Voltage Status Screen Powering the LoadsReview Status Conditions Load With Redundancy Status Screen Battery Status ScreenPower Status Screen Miscellaneous Status Screen Alarm Threshold Status ScreenPerform a Self Test Configure Shutdown Parameters Configure AlarmsAlarm Thresholds Selection Screen Switching Audible Alarm Beeper OffReview Diagnostic Information Diagnostics Menu ScreenReview Logging Menu Event Log ScreenModule Replacement Module Replacement Module Failure Alarm IndicatorsTechnical Support and Obtaining a Replacement Module Returning Modules to APCBattery Module Replacement Removing a Battery ModuleInstalling the Replacement Module Replacement Battery Module VerificationReplacement Module Verification Power Module ReplacementRemoving the Power Module Installing the Replacement Main Intelligence Module Installing the Replacement Redundant Intelligence ModuleReplacement Redundant Intelligene Module Verification Replacement MIM VerificationPowerView Display Messages PowerView Message Meaning Corrective Action Start-Up PowerView Message Meaning Corrective Action General Status Min Runtime restoredPowerView Meaning Corrective Action Message Module AlarmFailure ThresholPowerView Meaning Corrective Action Message Bypass FaultPowerView Message Meaning Corrective Action General Fault PowerView Display Messages Index Index SmartSlot accessories Toll free technical support