American Power Conversion SYMSTRF-PD Input Wiring Specifications, Voltage Jumper Procedure

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Chapter 4 - Electrical Requirements and Procedures

Input Wiring

Input Wiring Procedures

νVerify that all incoming line voltage (utility power) and low voltage (control) circuits are de-energized, and locked out before installing cables or making connec- tions, whether in the junction box or to the SymmetraTM Power Array.

νAlways verify that all battery modules are removed and all battery extension frames are disconnected from the Power Array before installing any wiring to the Power Array.

νRead this chapter completely before installing any wir- ing to the Power Array.

Input Wiring Specifications

The Power Array requires either a single phase 208V, 50/60Hz, or a 240V, 50/60Hz incoming utility power source. A 3-con- ductor cable (2 live, 1 ground) is to be brought to the input wiring terminal block inside an adequate length of flexible metal conduit. To minimize disturbances caused by other loads in the building, input wiring should be supplied di- rectly from the service entrance (a dedicated power feeder). All electrical service, both input and output, must be sized in accordance with the NEC and any local building codes. The circuit for input power must be adequate to carry the full load of the system and the load equipment. The 3-conduc- tor input cable should be sized for no more than 3% voltage drop. A 3/4” knockout in the input wiring access panel pro- vides access to the terminal block.

See table 4-1 for input wiring specifications.

An input voltage jumper must be manually set before input wiring can be installed. Follow the procedure below:

Voltage Jumper Procedure

1.Refer to figure 4-1. Remove the screw that secures the voltage select access panel to the frame. Place the screw and access panel aside temporarily.

Fig 4-1Voltage Select Access Panel

2.Use a small, flat head screwdriver to position the input voltage jumper to the correct voltage setting. See figure 4-2. Do not overtighten screws.

Note: When the input voltage jumper is in the 240V position, the jumper bar activates a micro switch at the top of the termi- nal block. In the 208V position, the micro switch is not acti- vated.

Input

Frame

Input Full

Input

Minimum

Minimum

Voltage

Size

Overcurrent

Load

Input Wire

Ground Wire

(2-wire plus

(Max. kVA

Protection

Amperage

Gauge

Gauge

ground)

Rating)

(External)

 

 

 

 

 

 

 

 

 

208Vac

Mini (8kVA)

40 Amp

50 Amp

#8 Gauge

#8 Gauge

Master (16kVA)

80 Amp

100 Amp

#3 Gauge

#3 Gauge

 

 

 

 

 

 

 

240Vac

Mini (8kVA)

35 Amp

50 Amp

#8 Gauge

#8 Gauge

Master (16kVA)

70 Amp

100 Amp

#3 Gauge

#3 Gauge

 

 

 

 

 

 

 

Table 4-1Input Wiring Specifications

4-2

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Contents Syminif SYMINIF-PD Symstrf SYMSTRF-PD Radio Frequency Interference 990-7770A Revised 10/97Limited Warranty Life Support PolicyTable of Contents Index Introduction Fig I-2Functional Diagram of a SymmetraTM Thank You SymmetraTM OverviewTheory of Operation Fig I-1MiniFrame and MasterFramePower Processing System Battery SourceControl/User Interface TransformerLoad-Disconnect Mode On-Line Operating ModeFig I-3Load-Disconnect Operating Mode Fig I-4On-Line Operating ModeOn-Battery Operating Mode Bypass Operating ModeFig I-5On-Battery Operating Mode Fig I-6Bypass Operating ModeDefinitions Important InformationSafety Information Symbols Used In This Manual Important Safety InstructionsTech Physical Representation 2An Empty MasterFrame grill covers removed Power Array Frame1A Fully Loaded MiniFrame grill covers removed Powerview User Interface Power ModuleBattery Module Louvered Grill CoversMaintenance Bypass Switch Main Intelligence Module MIMRedundant Intelligence Module RIM Input Circuit BreakerRear View of a Power Array Site Preparation Space and Weight Considerations Transporting Power Array to Installation SiteOperating Conditions BTU OutputSite Preparation Unpacking and Installing Frame Tools Required for Setup Storage of Battery and Power ModulesInitial Inspection Check For DamageMoving Battery & Power Modules Clean-UPRemove Packing Materials Remove the Frame from the PalletWiring Requirements & Procedures SymmetraTM Wiring Input WiringOutput Wiring Repo Switch WiringInput Wiring Specifications Input WiringVoltage Jumper Procedure Input Wiring Procedure 3Removal of Input Hardwiring Panels4Input Wiring Pathway 5Input Hardwiring ConfigurationOutput Wiring Configurations Output WiringOutput Overcurrent Protection 8Output Wiring Configuration for 120V/240V Output Voltages Output Wiring Installation Output Wiring ProcedurePower Distribution Units Optional Grounding Electrode OptionalRemote Emergency Power Off Switch Repo SpecificationsRepo Switch Installation Cable SpecificationsElectrical Wiring Test Electrical Wiring Test/ChecklistContact Closure Repo Switch Connection Vdc Repo Switch Connection16Startup Screen 4Input/Output Measured Voltage MultipliersElectrical Requirements and Procedures Setting Up The Power Array Setup of Power Array Frame Leveling ProcedureRemoving Cover Grills 1Removing Cover Grills from FrameInstalling the Battery Modules Procedure for Battery Module Installation2Location of Battery Module Bays 3Battery Alignment Grooves and RunnersInstalling the Power Modules Procedure for Power Module InstallationInstalling the Main Intelligence Module MIM Installing the Redundant Intelligence Module RIMProcedure for Main Intelligence Module MIM Installation 9Location of the MIM and RIMRemote Placement of the PowerView Installing the PowerView InterfaceWall Mounting the PowerView SmartSlotTM Interface Accessories 13PowerView Wall Mounting TemplateInstallation Test Installation Test/Checklist19Power Status Screen 1SymmetraTM Power Module/Frame Capacities21Power The Load Sequence 20Miscellaneous Status Screen23Initiate a Self-Test Sequence 25Power Down the Load Sequence24Return to On-Line Sequence System Setup PowerView Display PowerView Display Physical Features of the PowerviewPowerView Functions 1The PowerView InterfacePowerView LEDs 1Power Array Display LEDsColor Description Navigation KeysStartup Screen Top-Level Menu ScreenControl StatusSetup AccessoriesDiagnostics LoggingConfiguring & Operating the SymmetraTM Introduction Powering the Power Array1Startup Screen Review Status Conditions Powering the LoadsVoltage Status Screen Power Status Screen Battery Status ScreenLoad With Redundancy Status Screen Perform a Self Test Alarm Threshold Status ScreenMiscellaneous Status Screen Configure Shutdown Parameters Configure AlarmsAlarm Thresholds Selection Screen Switching Audible Alarm Beeper OffReview Diagnostic Information Diagnostics Menu ScreenReview Logging Menu Event Log ScreenModule Replacement Module Replacement Module Failure Alarm IndicatorsTechnical Support and Obtaining a Replacement Module Returning Modules to APCBattery Module Replacement Removing a Battery ModuleInstalling the Replacement Module Replacement Battery Module VerificationRemoving the Power Module Power Module ReplacementReplacement Module Verification Installing the Replacement Main Intelligence Module Installing the Replacement Redundant Intelligence ModuleReplacement Redundant Intelligene Module Verification Replacement MIM VerificationPowerView Display Messages PowerView Message Meaning Corrective Action Start-Up PowerView Message Meaning Corrective Action General Status Min Runtime restoredPowerView Meaning Corrective Action Message Module AlarmFailure ThresholPowerView Meaning Corrective Action Message Bypass FaultPowerView Message Meaning Corrective Action General Fault PowerView Display Messages Index Index SmartSlot accessories Toll free technical support