American Power Conversion SYMINIF-PD Battery Module Replacement, Removing a Battery Module

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Chapter 8 - Module Replacement

Battery Module Replacement

The following section provides the procedure for replacing a battery module.

Removing a Battery Module

νThe battery module weighs approx. 60 lbs. Two people are required to lift and handle a battery module.

1.Remove the grill cover from in front of the module to be replaced. Note that the module bays are labeled to corre- spond with the PowerView.

2.Battery modules are designed with a “drop lock” that holds them securely in the Power Array frame. Slightly lift the front handle of the battery module, and pull it forward to the safety stop.

3.With one person on either side of the battery module, as- sume the full weight of the module.

4.The safety stop retaining flange passes through the notch in the frame as the battery module is removed. See figure 8-5.

Fig 8-5Battery Module Retaining Flange

5.If the module has failed and needs to be disposed of, return it to the appropriate service provider, or directly to APC for recycyling.

Note: The Battery Module contains sealed, non-spillable lead acid batteries. These must be recycled or disposed of properly.

Installing the Replacement Module

Refer to chapter 5 for the battery module installation proce- dure.

Replacement Battery Module Verification

From the startup screen, press any key to open the top level menu screen. Follow the sequence in figure 8-6 to insure that the new battery module is recognized by the Power Array sys- tem, and is functioning properly. (Status: OK).

Fig 8-6Replacement Battery Module Verification

8-2

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Contents Syminif SYMINIF-PD Symstrf SYMSTRF-PD Radio Frequency Interference 990-7770A Revised 10/97Limited Warranty Life Support PolicyTable of Contents Index Introduction Theory of Operation Fig I-2Functional Diagram of a SymmetraTMThank You SymmetraTM Overview Fig I-1MiniFrame and MasterFrameControl/User Interface Power Processing SystemBattery Source TransformerFig I-3Load-Disconnect Operating Mode Load-Disconnect ModeOn-Line Operating Mode Fig I-4On-Line Operating ModeFig I-5On-Battery Operating Mode On-Battery Operating ModeBypass Operating Mode Fig I-6Bypass Operating ModeDefinitions Important InformationSafety Information Symbols Used In This Manual Important Safety InstructionsTech Physical Representation 1A Fully Loaded MiniFrame grill covers removed Power Array Frame2An Empty MasterFrame grill covers removed Battery Module Powerview User InterfacePower Module Louvered Grill CoversRedundant Intelligence Module RIM Maintenance Bypass SwitchMain Intelligence Module MIM Input Circuit BreakerRear View of a Power Array Site Preparation Operating Conditions Space and Weight ConsiderationsTransporting Power Array to Installation Site BTU OutputSite Preparation Unpacking and Installing Frame Initial Inspection Tools Required for SetupStorage of Battery and Power Modules Check For DamageRemove Packing Materials Moving Battery & Power ModulesClean-UP Remove the Frame from the PalletWiring Requirements & Procedures Output Wiring SymmetraTM WiringInput Wiring Repo Switch WiringVoltage Jumper Procedure Input WiringInput Wiring Specifications 4Input Wiring Pathway Input Wiring Procedure3Removal of Input Hardwiring Panels 5Input Hardwiring ConfigurationOutput Overcurrent Protection Output WiringOutput Wiring Configurations 8Output Wiring Configuration for 120V/240V Output Voltages Power Distribution Units Optional Output Wiring InstallationOutput Wiring Procedure Grounding Electrode OptionalRepo Switch Installation Remote Emergency Power Off SwitchRepo Specifications Cable SpecificationsContact Closure Repo Switch Connection Electrical Wiring TestElectrical Wiring Test/Checklist Vdc Repo Switch Connection16Startup Screen 4Input/Output Measured Voltage MultipliersElectrical Requirements and Procedures Setting Up The Power Array Removing Cover Grills Setup of Power ArrayFrame Leveling Procedure 1Removing Cover Grills from Frame2Location of Battery Module Bays Installing the Battery ModulesProcedure for Battery Module Installation 3Battery Alignment Grooves and RunnersInstalling the Power Modules Procedure for Power Module InstallationProcedure for Main Intelligence Module MIM Installation Installing the Main Intelligence Module MIMInstalling the Redundant Intelligence Module RIM 9Location of the MIM and RIMWall Mounting the PowerView Installing the PowerView InterfaceRemote Placement of the PowerView SmartSlotTM Interface Accessories 13PowerView Wall Mounting TemplateInstallation Test Installation Test/Checklist21Power The Load Sequence 19Power Status Screen1SymmetraTM Power Module/Frame Capacities 20Miscellaneous Status Screen24Return to On-Line Sequence 25Power Down the Load Sequence23Initiate a Self-Test Sequence System Setup PowerView Display PowerView Functions PowerView DisplayPhysical Features of the Powerview 1The PowerView InterfaceColor Description PowerView LEDs1Power Array Display LEDs Navigation KeysControl Startup ScreenTop-Level Menu Screen StatusDiagnostics SetupAccessories LoggingConfiguring & Operating the SymmetraTM 1Startup Screen Powering the Power ArrayIntroduction Voltage Status Screen Powering the LoadsReview Status Conditions Load With Redundancy Status Screen Battery Status ScreenPower Status Screen Miscellaneous Status Screen Alarm Threshold Status ScreenPerform a Self Test Alarm Thresholds Selection Screen Configure Shutdown ParametersConfigure Alarms Switching Audible Alarm Beeper Off Review Logging Menu Review Diagnostic Information Diagnostics Menu Screen Event Log ScreenModule Replacement Technical Support and Obtaining a Replacement Module Module ReplacementModule Failure Alarm Indicators Returning Modules to APCInstalling the Replacement Module Battery Module ReplacementRemoving a Battery Module Replacement Battery Module VerificationReplacement Module Verification Power Module ReplacementRemoving the Power Module Replacement Redundant Intelligene Module Verification Installing the Replacement Main Intelligence ModuleInstalling the Replacement Redundant Intelligence Module Replacement MIM VerificationPowerView Display Messages PowerView Message Meaning Corrective Action Start-Up PowerView Message Meaning Corrective Action General Status Min Runtime restoredFailure PowerView Meaning Corrective Action Message ModuleAlarm ThresholPowerView Meaning Corrective Action Message Bypass FaultPowerView Message Meaning Corrective Action General Fault PowerView Display Messages Index Index SmartSlot accessories Toll free technical support