American Power Conversion SYMSTRF-PD Power Processing System, Battery Source, Transformer

Page 8

Power Processing System

The power processing system delivers conditioned AC output power with a low distortion sinewave. Under normal operat- ing conditions, power is received from the AC utility power source, conditioned by the power processing system, and de- livered to the load equipment. In the event of an AC utility source failure, the power processing system receives power from the battery source (battery modules), converts it to con- ditioned AC, and delivers it to the load equipment. When AC utility power is present, the power processing system also maintains the battery source at full charge.

The power processing system in SymmetraTM is comprised of individual power module(s). Each power module contains the electronics for a complete 4kVA UPS, including the rectifier, charger and inverter. When two or more power modules are present, they operate in parallel, sharing the load equally.

By configuring the system with at least one more power mod- ule than is required to power the load (a redundant power module), SymmetraTM can sustain a power module failure, and still deliver full power to the load equipment. The failed module is identified by the control/user interface system, an alarm is initiated to notify the user of the module failure, and the hot-swappable module can be replaced by the user, with- out the need to power down the load equipment.

A SymmetraTM MiniFrame provides bays for up to three power modules, and a MasterFrame provides bays for up to five. This provides the full system capacity (8kVA and 16kVA re- spectively), plus one redundant power module.

Battery Source

The battery source is comprised of parallel, hot-swappable, 120V battery modules. These are housed in the SymmetraTM frame, and in an optional extension battery frame.

A SymmetraTM MiniFrame provides bays for up to two bat- tery modules, and a MasterFrame provides bays for up to four. Both of these frames can be connected to an extension battery frame. Additional battery modules increase on-bat- tery run time.

Control/User Interface

The control/user interface system coordinates the operation of the SymmetraTM and reports status conditions via several user interface options. Functions performed by the control/ user interface component include module coordination and state control, analysis and reporting of system status, and reporting of alarm conditions.

Module Coordination & State Control - The SymmetraTM incorporates a main intelligence module (MIM) that continu- ously monitors the system, and delivers data to both the PowerView user interface, and to the communication ports. The MIM coordinates the initial power up of the system, trans- fers it into and out of bypass mode, transfers the power source between the utility AC power, and the battery source, and co- ordinates shutdown operations.

System Status Monitoring - The MIM gathers data about the system components, and delivers it to both the PowerView interface, and to the computer interface ports. System status monitoring and reporting data include the current predicted run time, the status of individual battery modules and power modules, input & output voltage, input & output voltage fre- quency, and the size and status of the current output load.

Alarm Condition Detection - The control/user interface sys- tem monitors the SymmetraTM for alarm conditions. If an alarm condition is detected, the PowerView user interface ini- tiates an audible and visual alarm. Alarm conditions include on-battery, low battery, module faults, overloads, loss of re- dundancy and a variety of other default and user defined events. All possible alarm messages and the appropriate user responses are provided in chapter 10.

Transformer

The power processing system receives either 208V or 240V input AC utility power, and delivers 240V power to an internal transformer. The transformer delivers multiple output volt- ages (120V/208V/240V) to an output wiring terminal block inside the SymmetraTM frame. Output wiring procedures are provided in chapter 4.

ii

Image 8
Contents Syminif SYMINIF-PD Symstrf SYMSTRF-PD Radio Frequency Interference 990-7770A Revised 10/97Limited Warranty Life Support PolicyTable of Contents Index Introduction Fig I-2Functional Diagram of a SymmetraTM Thank You SymmetraTM OverviewTheory of Operation Fig I-1MiniFrame and MasterFramePower Processing System Battery SourceControl/User Interface TransformerLoad-Disconnect Mode On-Line Operating ModeFig I-3Load-Disconnect Operating Mode Fig I-4On-Line Operating ModeOn-Battery Operating Mode Bypass Operating ModeFig I-5On-Battery Operating Mode Fig I-6Bypass Operating ModeDefinitions Important InformationSafety Information Symbols Used In This Manual Important Safety InstructionsTech Physical Representation 1A Fully Loaded MiniFrame grill covers removed Power Array Frame2An Empty MasterFrame grill covers removed Powerview User Interface Power ModuleBattery Module Louvered Grill CoversMaintenance Bypass Switch Main Intelligence Module MIMRedundant Intelligence Module RIM Input Circuit BreakerRear View of a Power Array Site Preparation Space and Weight Considerations Transporting Power Array to Installation SiteOperating Conditions BTU OutputSite Preparation Unpacking and Installing Frame Tools Required for Setup Storage of Battery and Power ModulesInitial Inspection Check For DamageMoving Battery & Power Modules Clean-UPRemove Packing Materials Remove the Frame from the PalletWiring Requirements & Procedures SymmetraTM Wiring Input WiringOutput Wiring Repo Switch WiringVoltage Jumper Procedure Input WiringInput Wiring Specifications Input Wiring Procedure 3Removal of Input Hardwiring Panels4Input Wiring Pathway 5Input Hardwiring ConfigurationOutput Overcurrent Protection Output WiringOutput Wiring Configurations 8Output Wiring Configuration for 120V/240V Output Voltages Output Wiring Installation Output Wiring ProcedurePower Distribution Units Optional Grounding Electrode OptionalRemote Emergency Power Off Switch Repo SpecificationsRepo Switch Installation Cable SpecificationsElectrical Wiring Test Electrical Wiring Test/ChecklistContact Closure Repo Switch Connection Vdc Repo Switch Connection16Startup Screen 4Input/Output Measured Voltage MultipliersElectrical Requirements and Procedures Setting Up The Power Array Setup of Power Array Frame Leveling ProcedureRemoving Cover Grills 1Removing Cover Grills from FrameInstalling the Battery Modules Procedure for Battery Module Installation2Location of Battery Module Bays 3Battery Alignment Grooves and RunnersInstalling the Power Modules Procedure for Power Module InstallationInstalling the Main Intelligence Module MIM Installing the Redundant Intelligence Module RIMProcedure for Main Intelligence Module MIM Installation 9Location of the MIM and RIMWall Mounting the PowerView Installing the PowerView InterfaceRemote Placement of the PowerView SmartSlotTM Interface Accessories 13PowerView Wall Mounting TemplateInstallation Test Installation Test/Checklist19Power Status Screen 1SymmetraTM Power Module/Frame Capacities21Power The Load Sequence 20Miscellaneous Status Screen24Return to On-Line Sequence 25Power Down the Load Sequence23Initiate a Self-Test Sequence System Setup PowerView Display PowerView Display Physical Features of the PowerviewPowerView Functions 1The PowerView InterfacePowerView LEDs 1Power Array Display LEDsColor Description Navigation KeysStartup Screen Top-Level Menu ScreenControl StatusSetup AccessoriesDiagnostics LoggingConfiguring & Operating the SymmetraTM 1Startup Screen Powering the Power ArrayIntroduction Voltage Status Screen Powering the LoadsReview Status Conditions Load With Redundancy Status Screen Battery Status ScreenPower Status Screen Miscellaneous Status Screen Alarm Threshold Status ScreenPerform a Self Test Configure Shutdown Parameters Configure AlarmsAlarm Thresholds Selection Screen Switching Audible Alarm Beeper OffReview Diagnostic Information Diagnostics Menu ScreenReview Logging Menu Event Log ScreenModule Replacement Module Replacement Module Failure Alarm IndicatorsTechnical Support and Obtaining a Replacement Module Returning Modules to APCBattery Module Replacement Removing a Battery ModuleInstalling the Replacement Module Replacement Battery Module VerificationReplacement Module Verification Power Module ReplacementRemoving the Power Module Installing the Replacement Main Intelligence Module Installing the Replacement Redundant Intelligence ModuleReplacement Redundant Intelligene Module Verification Replacement MIM VerificationPowerView Display Messages PowerView Message Meaning Corrective Action Start-Up PowerView Message Meaning Corrective Action General Status Min Runtime restoredPowerView Meaning Corrective Action Message Module AlarmFailure ThresholPowerView Meaning Corrective Action Message Bypass FaultPowerView Message Meaning Corrective Action General Fault PowerView Display Messages Index Index SmartSlot accessories Toll free technical support