Teledyne M5000B operating instructions TeledyneAnalyticalInstruments4-13

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Operations/Analysis Unit 4

always be corrected using the calibration zero and/or span features.

SUMMARY

The zero and/or span calibration of 5000 series photometric Teledyne analyzers can be quickly verified manually by using Zero and/or calibration zero offsets and/or span flags.

Refer to typical Teledyne Analytical 1475 sample system below, 3-way valves 1,2,+ 3 below are used to check internal calibration using zero and/or span filters with N2.

CALIBRATION OF H2O IN SOLVENTS

EXAMPLE

Based upon our experience when suppling photometric NIR analyzers for 0-100ppm water in solvents like EDC, TDI, benzene and the like, the following can be incorporated for the customers pertinent solvent.

1Customer is responsible for introducing a reproducible dry zero fluid, typically (-75deg C) dewpoint Nitrogen or reproducible dry EDC or TDI etc., within +/- 1 ppm H2O (for accuracy of +/- 1 % full scale).

2When customer supplies a reproducible dry TDI zero fluid: A span flag option is available to verify instrument full scale sensitivity. This optical flag may be (manually or automatically) introduced into the light path within the temperature controlled (within +/- 1 deg C) sample cell compartment. This optical span flag ( when in this temperature stable environment simulates a very stable upscale ppm H2O reading on top of the DRY reproducible TDI zero background.

3Conversely, a zero flag and/or offset is (manually or automatically) switched into the light path of the analyzer after drying out the sample cell of process fluid. Consult your manual for the factor calibration values obtained.

Actual concentration

Zero check

5 ppm water/TDI or

0 ppm water in N2

Span Check mole-sieve or dried sample (could be from process) 5ppm water in TDI 85ppm water in TDI (grab sample from process)

5000/5020 series analyzer meter

5ppm water in the 5020 meter or output. Check.

5ppm water on the 5020 meter or output. with zero flag offset introduction.

delta 0ppm water or stability check on zero verified.

5ppm water on the 5020 meter or output. Zero verified. 85 ppm water as determined by Karl Fischer titration. (lab technique must be verified for precision. (sampling device, Karl Fischer titrator and operator technique)

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Contents Teledyne Analytical Instruments Photometric AnalyzerCopyright 1999 Teledyne Analytical Instruments Model 5000BIii Table of ContentsModel 5000B Teledyne Analytical Instruments Part I Control Unit Part IInstallation Ii PartOperation Maintenance Model 5000B Photometric Analyzer Iv PartOverview Typical ApplicationsPhotometric Analyzer Part I Control Unit Introduction Model 5000B Other NIR Absorbers that can be measured consult factory Introduction Model 5000B Main Features of the Analyzer 1 UP/DOWN Switch ESCAPE/ENTER SwitchOperator Interface Model 5000B Controls, Indicators, and Connectors Control Section Interface Panel Model 5000B Interface Panel Introduction Model 5000B Unpacking the Control/Analysis Unit InstallationPart 115VAC Primary Input Power ConnectionsAnalog Output Connections ExamplesRange Voltage Current mA Alarm RelaysTypes of Relay Contacts The connectors are Part I RS-232 Sig RS-232 Pin Purpose RS-232 SignalsTesting the System Command DescriptionParameter Setting Part Photometric Analyzer Operation /Control Unit OperationOperation/Control Unit Hierarchy of System Functions and Subfunctions System Function Setting up an AUTO-CALSelect More and press the Enter Key Entering the Password PasswordProtectionInstalling or Changing the Password Logging Out System Self-Diagnostic Test CheckingLinearitywithALGORITHM Model ScreenSetting 90% Response time seconds Digital Filter SetupFilter or Solenoid Setup Calibration/Hold Timer Setup Hold/Track SetupAnalog 4 to 20 mA Output Calibration Calbrt hold 3 min Sample hold 1 minModel Use UP/DOWN arrow to Adjust 4 ma 250Auto Mode Zeroing Show NegativeZero Cal Manual Mode Zeroing Sccm Cell FailureAuto Mode Spanning Manual Mode SpanningSpan Cal Offset Function How to access the offset functionZero off 0.0 ppm ENT to begin Zero Select zero mode Auto Select zero mode MANAlarms Function AL1 1ØØØ ppm HI DftN FsN LtchN Manual Select/Define Range Screen Range Select FunctionAuto Screen Precautions 2illustratestheseschemesgraphically Analyze Function Set Range Screen Algorithm Application More Curve Algorithm Screen Auto Mode Linearization Part I Control Unit/Analysis Unit Maintenance Fuse ReplacementMaintenance Model 5000B Photometric Analyzer System Self Diagnostic TestPower AnalogCell detector PreampPart Part II Analysis Unit Part IIRoutine Maintenance Part II Analysis Unit Appendix Iv Part Operations/Analysis Unit Explosion-ProofVersionControlModule Control FunctionsStart-p Control SettingsPreliminaryInspection Analyzers not equipped with Auto ZeroPre-Start-upElectricalCheckout Power On ObservationsTeledyneAnalyticalInstruments4-5 Procedure CalibrationStandardizationFluids TeledyneAnalyticalInstruments4-7 Operations/Analysis Unit TeledyneAnalyticalInstruments4-9 Operations/Analysis Unit TeledyneAnalyticalInstruments4-11 Operations/Analysis Unit TeledyneAnalyticalInstruments4-13 Ppm simulated water using Sample Span ZeroAttachment 5000B/5020 NIR Analyzer Operations/Analysis Unit Operational Theory Contd Source Module Sample cell OpticalSystemAnalyzerSystem-BlockDiagram Power Module Block Diagram Detectorcompartment Part II Maintenance/Analysis Unit Routine MaintenanceSystem Visual Check and Response Procedure Automatic operation and routine operational dutiesDaily Suggested Preventive Maintenance ScheduleEquipment Required Oscilloscope Display of the I to E Converter Output Part II Maintenance/Analysis Unit Inverting Amplifier Setup of the Logarithmic AmplifierInterface Board Terminals Strip Battery-Powered Oscilloscope Synchronization PointPart Part II Maintenance/Analysis Unit Part Specifications Operating Temperature 0-50oCPhotometric Analyzer, 5000B Appendix Appendix Models 5000B Other Features QtyP/NDescription Recommended 2-Year Spare Parts ListDrawing List, 5000B Appendix Models 5000B Teledyne Analytical Instruments