Teledyne M5000B operating instructions Operations/Analysis Unit

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Operations/Analysis Unit 4

4.0Operations

Before shipment, TAI calibrates the analyzer for your application when feasible. Calibration data is listed in the Appendix. Prior to calibration, TAI checks the electronics of the analyzer and makes all of the necessary internal printed circuit board adjustments. Calibration is performed to determine the proper or close proximity zero and span settings, and also to verify that the analyzer response is linear.

After calibration, TAI makes a lengthy stability check to insure that the analyzer performs within all specifications. We advise that you recalibrate your equipment as part of start-up for the following reasons:

1.During shipment, it is possible that components have been jarred out of position or damaged.

2.Your process may be of a proprietary nature. Beyond checking electrical stability, TAI is unable to make a meaningful calibra- tion of the system, requiring these adjustments to be made by you.

3.In other cases precise calibration from the original feasibility/ proposal may have determined field calibration of the analyzer connected to your process stream is required and accuracy will only be obtainable upon representatiive matching and use of the actual process fluid background components at the operating physical conditions of flow, pressure and temperature of the sample.

In any case, it is important that you calibrate the analyzer when it is first installed. Zero checks should be made routinely once or twice a week and span calibration should be performed weekly, at first, and monthly after reproducibility is assured.

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Contents Teledyne Analytical Instruments Photometric AnalyzerCopyright 1999 Teledyne Analytical Instruments Model 5000BIii Table of ContentsModel 5000B Teledyne Analytical Instruments Part I Control Unit Part IInstallation Ii PartOperation Maintenance Model 5000B Photometric Analyzer Iv PartOverview Typical ApplicationsPhotometric Analyzer Part I Control Unit Introduction Model 5000B Other NIR Absorbers that can be measured consult factory Introduction Model 5000B Main Features of the Analyzer 1 UP/DOWN Switch ESCAPE/ENTER SwitchOperator Interface Model 5000B Controls, Indicators, and Connectors Control Section Interface Panel Model 5000B Interface Panel Introduction Model 5000B Unpacking the Control/Analysis Unit InstallationPart 115VAC Primary Input Power ConnectionsAnalog Output Connections ExamplesRange Voltage Current mA Alarm RelaysTypes of Relay Contacts The connectors are Part I RS-232 Sig RS-232 Pin Purpose RS-232 SignalsTesting the System Command DescriptionParameter Setting Part Photometric Analyzer Operation /Control Unit OperationOperation/Control Unit Hierarchy of System Functions and Subfunctions System Function Setting up an AUTO-CALSelect More and press the Enter Key Entering the Password PasswordProtectionInstalling or Changing the Password Logging Out System Self-Diagnostic Test CheckingLinearitywithALGORITHM Model ScreenSetting 90% Response time seconds Digital Filter SetupFilter or Solenoid Setup Calibration/Hold Timer Setup Hold/Track SetupAnalog 4 to 20 mA Output Calibration Calbrt hold 3 min Sample hold 1 minModel Use UP/DOWN arrow to Adjust 4 ma 250Auto Mode Zeroing Show NegativeZero Cal Manual Mode Zeroing Sccm Cell FailureAuto Mode Spanning Manual Mode SpanningSpan Cal Offset Function How to access the offset functionZero off 0.0 ppm ENT to begin Zero Select zero mode Auto Select zero mode MANAlarms Function AL1 1ØØØ ppm HI DftN FsN LtchN Manual Select/Define Range Screen Range Select FunctionAuto Screen Precautions 2illustratestheseschemesgraphically Analyze Function Set Range Screen Algorithm Application More Curve Algorithm Screen Auto Mode Linearization Part I Control Unit/Analysis Unit Maintenance Fuse ReplacementMaintenance Model 5000B Photometric Analyzer System Self Diagnostic TestPower AnalogCell detector PreampPart Part II Analysis Unit Part IIRoutine Maintenance Part II Analysis Unit Appendix Iv Part Operations/Analysis Unit Explosion-ProofVersionControlModule Control FunctionsStart-p Control SettingsPreliminaryInspection Analyzers not equipped with Auto ZeroPre-Start-upElectricalCheckout Power On ObservationsTeledyneAnalyticalInstruments4-5 Procedure CalibrationStandardizationFluids TeledyneAnalyticalInstruments4-7 Operations/Analysis Unit TeledyneAnalyticalInstruments4-9 Operations/Analysis Unit TeledyneAnalyticalInstruments4-11 Operations/Analysis Unit TeledyneAnalyticalInstruments4-13 Ppm simulated water using Sample Span ZeroAttachment 5000B/5020 NIR Analyzer Operations/Analysis Unit Operational Theory Contd Source Module Sample cell OpticalSystemAnalyzerSystem-BlockDiagram Power Module Block Diagram Detectorcompartment Part II Maintenance/Analysis Unit Routine MaintenanceSystem Visual Check and Response Procedure Automatic operation and routine operational dutiesDaily Suggested Preventive Maintenance ScheduleEquipment Required Oscilloscope Display of the I to E Converter Output Part II Maintenance/Analysis Unit Inverting Amplifier Setup of the Logarithmic AmplifierInterface Board Terminals Strip Battery-Powered Oscilloscope Synchronization PointPart Part II Maintenance/Analysis Unit Part Specifications Operating Temperature 0-50oCPhotometric Analyzer, 5000B Appendix Appendix Models 5000B Other Features QtyP/NDescription Recommended 2-Year Spare Parts ListDrawing List, 5000B Appendix Models 5000B Teledyne Analytical Instruments