Emerson 54e pH/ORP instruction manual Essential Instructions, Electrical Shock Hazard

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ESSENTIAL INSTRUCTIONS

READ THIS PAGE BEFORE PROCEEDING!

Rosemount Analytical designs, manufactures, and tests its products to meet many national and international stan- dards. Because these instruments are sophisticated techni- cal products, you must properly install, use, and maintain them to ensure they continue to operate within their normal specifications. The following instructions must be adhered to and integrated into your safety program when installing, using, and maintaining Rosemount Analytical products. Failure to follow the proper instructions may cause any one of the following situations to occur: Loss of life; personal injury; property damage; damage to this instrument; and warranty invalidation.

Read all instructions prior to installing, operating, and servicing the product. If this Instruction Manual is not the correct manual, telephone 1-800-654-7768 and the requested manual will be provided. Save this Instruction Manual for future reference.

If you do not understand any of the instructions, contact your Rosemount representative for clarification.

Follow all warnings, cautions, and instructions marked on and supplied with the product.

Inform and educate your personnel in the proper installa- tion, operation, and maintenance of the product.

Install your equipment as specified in the Installation Instructions of the appropriate Instruction Manual and per applicable local and national codes. Connect all products to the proper electrical and pressure sources.

To ensure proper performance, use qualified personnel to install, operate, update, program, and maintain the prod- uct.

When replacement parts are required, ensure that quali- fied people use replacement parts specified by Rosemount. Unauthorized parts and procedures can affect the product’s performance and place the safe oper- ation of your process at risk. Look alike substitutions may result in fire, electrical hazards, or improper operation.

Ensure that all equipment doors are closed and protec- tive covers are in place, except when maintenance is being performed by qualified persons, to prevent electri- cal shock and personal injury.

Emerson Process Management

Liquid Division

2400 Barranca Parkway

Irvine, CA 92606 USA

Tel: (949) 757-8500

Fax: (949) 474-7250

http://www.raihome.com

WARNING

ELECTRICAL SHOCK HAZARD

Making cable connections to and servicing this instrument require access to shock hazard level voltages which can cause death or serious injury, therefore, disconnect all hazardous voltage before accessing the electronics.

Relay contacts made to separate power sources must be disconnected before servicing.

Electrical installation must be in accordance with the National Electrical Code (ANSI/NFPA-

70)and/or any other applicable national or local codes.

Unused cable conduit entries must be securely sealed by non-flammable closures to provide enclosure integrity in compliance with personal safety and environmental protection require- ments. Use NEMA 4X or IP65 conduit plugs sup- plied with the instrument to maintain the ingress protection rating (IP65).

For safety and proper performance this instru- ment must be connected to a properly grounded three-wire power source.

Proper relay use and configuration is the responsibility of the user. No external connec- tion to the instrument of more than 60VDC or 43V peak allowed with the exception of power and relay terminals. Any violation will impair the safety protection provided.

Do not operate this instrument without front cover secured. Refer installation, operation and servicing to qualified personnel.

WARNING

This product is not intended for use in the residential, commercial or light industrial environment per certification to EN50081-2.

© Rosemount Analytical Inc. 2006

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Contents PH/ORP Hart Analyzer/Controller Model 54e pH/ORPEssential Instructions Electrical Shock HazardPage Section Title Description and SpecificationsModel 54E PH/ORP Microprocessor Analyzer Table No Title Appendix TitleList of Tables Table of Contents List of Figures About This DocumentDescription of Controls Section Description and SpecificationsGeneral Description Relative Humidity 95%, non condensing Alarms Specifications Physical Specifications GeneralPower Current OutputsAnalyzer Specifications @ 25C Recommended SensorsPart NO. Description Ordering InformationCode Options Locating the Controller Section InstallationMechanical Installation Unpacking and InspectionPanel Mounting Analog Output Wiring Section WiringPower Input Wiring Alarm Relay Output Wiring454EPH02 Tions will Result in Controller MALFUNC- Tion PH Sensor WiringPH Sensor Compatibility 454EPH01 Cable Dressing Final Electrical Check Wiring to Model Section Calibration IntroductionTemperature Calibration Hold Mode OffAdjust temp 25.1 C Automatic TWO-POINT Calibration Autocal bufferBuffer 1 -- Wait Calibration Notes Auto buffer cal doneUse the arrow keys to select the correct buffer Pt calibration done Calibrate pointPt 04.00pH 25C Manual TWO-POINT CalibrationStandardize 7.01 pH SINGLE-POINT pH CalibrationOutput trim Temperature Compensation OptionsTemp comp Auto 59.16 mV/pHTrim Outputs Hold ModeOutput trim Section Software Configuration PH Settings ListRanges Factory Settings User Settings Diagnostics Section Outline of Menu Levels Simulate tests Alarm High 14.00pHChanging Alarm Setpoints Setpoint 07.00 pHSetpoint + 06.90 pH Setpoint 7.00 pH4mA 0.00 pH 20mA 2.00 pH Changing Output Setpoints PID onlyMA 0.00 pH 20 mA 14.00 pH Output 1 12.00 mA OutputOutput MA +00.00 pHTesting Outputs and Alarms Alarm setpoints Output setpointsTest output Test alarm Simulated testsTest alarm 1 Open Test alarm 1 OpenDisplay right AL2 Measure pHDisplay contrast Timeout On Security CautionChanging Output Parameters Control ModeDisplay Output Control ParametersRange 4-20 mA Fault 22.00 mARange 4-20 mAl Hold feature setup Fault 22.00mAOutput 2 control Output 2 setup Hold Disable featureInterval timer AlarmsAlarm 3 control Hysteresis 0.01 pH Delay 0 sec Alarm LowSetpoint 0.01 pH Delay 0 sec Relay Default NoneTime period 30 sec Relay default NoneSetpoint +07.00 pH URV 2.00 pHTimeout 3600 sec Alarm FaultFeed limit Disable Alarm 4 SetupOn time 120 sec Timer DisableRecovery 600 sec Interval Timer Examples Zero offset 60 mV DiagnosticsDiagnostics Off Autocal Standard DiagnosticsAuto Calibration Setup Stabilize pH 0.01 pH Stabilize time 10 secAuto Calibration Setup Standard BuffersContinuous Sensor Diagnostics Section Theory of OperationSee .8 for instructions on chang- ing these setpoints Interval TimerTypical set points Alarm Relays Time Proportional Control TPC Mode CodeNormal Mode Analog OutputsCondition Definitions Controller Mode PriorityController Mode Priority Chart Action DefinitionsPID Control PID Control Mode CombinationsPID Control Code Measurement and Set Point Feedback ControlControl Loop Adjustment and Tuning Proportional Mode GainProportional Gain Plus Integral Reset Process Reaction Curve Method Process Reaction CurvePID Control Level 1 3 Password Privileges Section Special Procedures and FeaturesPassword Protection Custom Curve Configuring SecuritySecurity Lock allSensor iso 07.00 pH Solution Temperature CompensationTemp coeff +.000 Operate iso +07.00 pH Section Troubleshooting Troubleshooting is easy as 1, 2, 3…Diagnostic Messages Diagnostic Messages Description of problemQuick Troubleshooting Guide Symptom ActionDiagnostic Variables Theoretical pH vs. Millivolt Values at 25C 77F Troubleshooting Procedure Troubleshooting GuidelinesTemperature Compensation Circuit Ohms Ambient TemperatureController preamp check Figure Preamplifier Troubleshooting ProcedurePreamp in a junction box Figure Junction Box Preamplifier Check Troubleshooting Guide No PowerCoated glass electrode Clean with soft cloth and clean water Password protected Replacement Parts Part Number DescriptionSection Return of Material Warranty RepairNON-WARRANTY Repair GeneralAppendix a ORP Configuration Quick Startup ORPTable A-1. ORP Settings List Item Choices ORP Settings User SettingsChoices ORP Settings User Settings Diagnostics SectionOutput setpoints Simulated testsStandardize 400 mV ORP CalibrationReturn of Materials Request Sensor or Circuit Board onlyWarranty Return of MaterialSpecifications subject to change without notice