Emerson 54e pH/ORP Section Return of Material, General, Warranty Repair, NON-WARRANTY Repair

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MODEL 54e pH/ORP

SECTION 9.0

 

RETURN OF MATERIAL

SECTION 9.0

RETURN OF MATERIAL

9.1 GENERAL.

To expedite the repair and return of instruments, proper communication between the customer and the factory is important. Before returning a product for repair, call 1-949-757-8500 for a Return Materials Authorization (RMA) number.

9.2 WARRANTY REPAIR.

The following is the procedure for returning instruments still under warranty:

1.Call Rosemount Analytical for authorization.

2.To verify warranty, supply the factory sales order number or the original purchase order number. In the case of individual parts or sub-assemblies, the serial number on the unit must be supplied.

3.Carefully package the materials and enclose your “Letter of Transmittal” (see Warranty). If possible, pack the materials in the same manner as they were received.

4.Send the package prepaid to:

Rosemount Analytical Inc., Uniloc Division Uniloc Division

2400 Barranca Parkway Irvine, CA 92606

Attn: Factory Repair

RMA No. ____________

Mark the package: Returned for Repair

Model No. ____

IMPORTANT

Please see second section of “Return of Materials Request” form. Compliance with the OSHA requirements is mandatory for the safety of all personnel. MSDS forms and a certification that the instruments have been disinfected or detoxified are required.

9.3 NON-WARRANTY REPAIR.

The following is the procedure for returning for repair instruments that are no longer under warranty:

1.Call Rosemount Analytical for authorization.

2.Supply the purchase order number, and make sure to provide the name and telephone number of the individ- ual to be contacted should additional information be needed.

3.Do Steps 3 and 4 of Section 9.2.

NOTE

Consult the factory for additional information regarding service or repair.

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Contents PH/ORP Hart Analyzer/Controller Model 54e pH/ORPEssential Instructions Electrical Shock HazardPage Model 54E PH/ORP Microprocessor Analyzer Description and SpecificationsSection Title List of Tables Appendix TitleTable No Title Table of Contents List of Figures About This DocumentGeneral Description Section Description and SpecificationsDescription of Controls Specifications Physical Specifications General PowerRelative Humidity 95%, non condensing Alarms Current OutputsAnalyzer Specifications @ 25C Recommended SensorsCode Options Ordering InformationPart NO. Description Section Installation Mechanical InstallationLocating the Controller Unpacking and InspectionPanel Mounting Section Wiring Power Input WiringAnalog Output Wiring Alarm Relay Output Wiring454EPH02 PH Sensor Compatibility PH Sensor WiringTions will Result in Controller MALFUNC- Tion 454EPH01 Cable Dressing Final Electrical Check Wiring to Model Section Calibration IntroductionAdjust temp 25.1 C Hold Mode OffTemperature Calibration Buffer 1 -- Wait Autocal bufferAutomatic TWO-POINT Calibration Use the arrow keys to select the correct buffer Auto buffer cal doneCalibration Notes Calibrate point Pt 04.00pH 25CPt calibration done Manual TWO-POINT CalibrationStandardize 7.01 pH SINGLE-POINT pH CalibrationTemperature Compensation Options Temp comp AutoOutput trim 59.16 mV/pHOutput trim Hold ModeTrim Outputs Section Software Configuration PH Settings ListRanges Factory Settings User Settings Diagnostics Section Outline of Menu Levels Alarm High 14.00pH Changing Alarm SetpointsSimulate tests Setpoint 07.00 pHSetpoint 7.00 pH 4mA 0.00 pH 20mA 2.00 pHSetpoint + 06.90 pH Changing Output Setpoints PID onlyOutput OutputMA 0.00 pH 20 mA 14.00 pH Output 1 12.00 mA MA +00.00 pHAlarm setpoints Output setpoints Test output Test alarmTesting Outputs and Alarms Simulated testsTest alarm 1 Open Test alarm 1 OpenDisplay right AL2 Measure pHDisplay contrast Timeout On Security CautionControl Mode DisplayChanging Output Parameters Output Control ParametersRange 4-20 mAl Fault 22.00 mARange 4-20 mA Fault 22.00mA Output 2 control Output 2 setupHold feature setup Hold Disable featureAlarm 3 control AlarmsInterval timer Alarm Low Setpoint 0.01 pH Delay 0 secHysteresis 0.01 pH Delay 0 sec Relay Default NoneRelay default None Setpoint +07.00 pHTime period 30 sec URV 2.00 pHAlarm Fault Feed limit DisableTimeout 3600 sec Alarm 4 SetupRecovery 600 sec Timer DisableOn time 120 sec Interval Timer Examples Diagnostics Off DiagnosticsZero offset 60 mV Diagnostics Auto Calibration SetupAutocal Standard Stabilize pH 0.01 pH Stabilize time 10 secAuto Calibration Setup Standard BuffersContinuous Sensor Diagnostics Section Theory of OperationTypical set points Interval TimerSee .8 for instructions on chang- ing these setpoints Alarm Relays Time Proportional Control TPC Mode CodeNormal Mode Analog OutputsController Mode Priority Controller Mode Priority ChartCondition Definitions Action DefinitionsPID Control Mode Combinations PID Control CodePID Control Measurement and Set Point Feedback ControlProportional Gain Plus Integral Reset Proportional Mode GainControl Loop Adjustment and Tuning Process Reaction Curve Method Process Reaction CurvePID Control Password Protection Section Special Procedures and FeaturesLevel 1 3 Password Privileges Configuring Security SecurityCustom Curve Lock allTemp coeff +.000 Solution Temperature CompensationSensor iso 07.00 pH Operate iso +07.00 pH Section Troubleshooting Troubleshooting is easy as 1, 2, 3…Diagnostic Messages Diagnostic Messages Description of problemQuick Troubleshooting Guide Symptom ActionDiagnostic Variables Theoretical pH vs. Millivolt Values at 25C 77F Troubleshooting Guidelines Temperature Compensation CircuitTroubleshooting Procedure Ohms Ambient TemperaturePreamp in a junction box Figure Preamplifier Troubleshooting ProcedureController preamp check Figure Junction Box Preamplifier Check Troubleshooting Guide No PowerCoated glass electrode Clean with soft cloth and clean water Password protected Replacement Parts Part Number DescriptionWarranty Repair NON-WARRANTY RepairSection Return of Material GeneralAppendix a ORP Configuration Quick Startup ORPTable A-1. ORP Settings List Item Choices ORP Settings User SettingsChoices ORP Settings User Settings Diagnostics SectionOutput setpoints Simulated testsStandardize 400 mV ORP CalibrationReturn of Materials Request Sensor or Circuit Board onlyWarranty Return of MaterialSpecifications subject to change without notice