Emerson 54e pH/ORP instruction manual Coated glass electrode Clean with soft cloth and clean water

Page 73

MODEL 54e pH/ORP

 

SECTION 8.0

 

 

TROUBLESHOOTING

TABLE 8-3. Troubleshooting Guide (continued)

 

 

 

 

PROBLEM OR CONDITION

PROBABLE CAUSE AND

FOR MORE HELP,

 

CORRECTIVE ACTION

REFER TO

Controller "short spans." Buffer check with 2-point calibration gives slope less than 47 mV/pH .

"lo slope error"

Change in pH slope (value shrinking) after 2-point calibration.

pH value locks up (no change in buffers).

Coated glass electrode - Clean with soft cloth and clean water.

Service 381+ Reference Junction

and Solution.

Old glass electrode -

If used for more than 1 yr, replace electrode.

Old or coated glass electrode -

Clean or replace glass electrode.

 

Bad RTD value -

Temp.Comp. Troubleshooting

See Temp. Comp. Troubleshooting

Procedure, Section 8.2

Procedure with expected RTD value

 

resistances at temperature values.

 

Glass electrode cracked -

 

Replace glass electrode.

 

Coated glass electrode -

 

Clean glass electrode.

 

Displayed pH value not the same

Grab sample incorrect -

Calibration, Section 4.0

as grab sample of process.

Reevaluate sample technique and

 

 

equipment.

 

 

Unclear which is correct -

Calibration, Section 4.0

 

Retest with new buffer solution.

 

 

Controller out of calibration -

Calibration, Section 4.0

 

Recalibrate per Calibration,

 

 

(See Section 3.0)

 

Display reads off scale.

(381+ Sensor) Reference depleted -

 

 

Replace reference electrolyte as

 

 

instructed in 381+ manual.

 

 

Defective preamplifier -

Section 8.0

 

Check preamplifier as instructed in

 

 

Preamp Troubleshooting Procedure, and

 

 

replace preamplifier, if defective.

 

 

Electrode not in process solution -

Wiring, Section 3.0

 

Make sure sensor is in solution.

 

 

Open circuit within glass electrode -

 

 

Replace glass electrode.

 

 

(381+ Sensor) Plugged reference -

 

 

Replace reference junction.

 

 

Recharge reference solution.

 

Table 8-3 is continued on the following page

67

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Contents Model 54e pH/ORP PH/ORP Hart Analyzer/ControllerElectrical Shock Hazard Essential InstructionsPage Model 54E PH/ORP Microprocessor Analyzer Description and SpecificationsSection Title List of Tables Appendix TitleTable No Title About This Document Table of Contents List of FiguresGeneral Description Section Description and SpecificationsDescription of Controls Power Specifications Physical Specifications GeneralRelative Humidity 95%, non condensing Alarms Current OutputsRecommended Sensors Analyzer Specifications @ 25CCode Options Ordering InformationPart NO. Description Mechanical Installation Section InstallationLocating the Controller Unpacking and InspectionPanel Mounting Power Input Wiring Section WiringAnalog Output Wiring Alarm Relay Output Wiring454EPH02 PH Sensor Compatibility PH Sensor WiringTions will Result in Controller MALFUNC- Tion 454EPH01 Cable Dressing Final Electrical Check Wiring to Model Introduction Section CalibrationAdjust temp 25.1 C Hold Mode OffTemperature Calibration Buffer 1 -- Wait Autocal bufferAutomatic TWO-POINT Calibration Use the arrow keys to select the correct buffer Auto buffer cal doneCalibration Notes Pt 04.00pH 25C Calibrate pointPt calibration done Manual TWO-POINT CalibrationSINGLE-POINT pH Calibration Standardize 7.01 pHTemp comp Auto Temperature Compensation OptionsOutput trim 59.16 mV/pHOutput trim Hold ModeTrim Outputs PH Settings List Section Software ConfigurationRanges Factory Settings User Settings Diagnostics Section Outline of Menu Levels Changing Alarm Setpoints Alarm High 14.00pHSimulate tests Setpoint 07.00 pH4mA 0.00 pH 20mA 2.00 pH Setpoint 7.00 pHSetpoint + 06.90 pH Changing Output Setpoints PID onlyOutput OutputMA 0.00 pH 20 mA 14.00 pH Output 1 12.00 mA MA +00.00 pHTest output Test alarm Alarm setpoints Output setpointsTesting Outputs and Alarms Simulated testsTest alarm 1 Open Test alarm 1 OpenMeasure pH Display right AL2Security Caution Display contrast Timeout OnDisplay Control ModeChanging Output Parameters Output Control ParametersRange 4-20 mAl Fault 22.00 mARange 4-20 mA Output 2 control Output 2 setup Fault 22.00mAHold feature setup Hold Disable featureAlarm 3 control AlarmsInterval timer Setpoint 0.01 pH Delay 0 sec Alarm LowHysteresis 0.01 pH Delay 0 sec Relay Default NoneSetpoint +07.00 pH Relay default NoneTime period 30 sec URV 2.00 pHFeed limit Disable Alarm FaultTimeout 3600 sec Alarm 4 SetupRecovery 600 sec Timer DisableOn time 120 sec Interval Timer Examples Diagnostics Off DiagnosticsZero offset 60 mV Auto Calibration Setup DiagnosticsAutocal Standard Stabilize pH 0.01 pH Stabilize time 10 secStandard Buffers Auto Calibration SetupSection Theory of Operation Continuous Sensor DiagnosticsTypical set points Interval TimerSee .8 for instructions on chang- ing these setpoints Time Proportional Control TPC Mode Code Alarm RelaysAnalog Outputs Normal ModeController Mode Priority Chart Controller Mode PriorityCondition Definitions Action DefinitionsPID Control Code PID Control Mode CombinationsPID Control Measurement and Set Point Feedback ControlProportional Gain Plus Integral Reset Proportional Mode GainControl Loop Adjustment and Tuning Process Reaction Curve Process Reaction Curve MethodPID Control Password Protection Section Special Procedures and FeaturesLevel 1 3 Password Privileges Security Configuring SecurityCustom Curve Lock allTemp coeff +.000 Solution Temperature CompensationSensor iso 07.00 pH Operate iso +07.00 pH Troubleshooting is easy as 1, 2, 3… Section TroubleshootingDiagnostic Messages Description of problem Diagnostic MessagesSymptom Action Quick Troubleshooting GuideDiagnostic Variables Theoretical pH vs. Millivolt Values at 25C 77F Temperature Compensation Circuit Troubleshooting GuidelinesTroubleshooting Procedure Ohms Ambient TemperaturePreamp in a junction box Figure Preamplifier Troubleshooting ProcedureController preamp check Figure Junction Box Preamplifier Check No Power Troubleshooting GuideCoated glass electrode Clean with soft cloth and clean water Password protected Part Number Description Replacement PartsNON-WARRANTY Repair Warranty RepairSection Return of Material GeneralQuick Startup ORP Appendix a ORP ConfigurationItem Choices ORP Settings User Settings Table A-1. ORP Settings ListDiagnostics Section Choices ORP Settings User SettingsSimulated tests Output setpointsORP Calibration Standardize 400 mVSensor or Circuit Board only Return of Materials RequestReturn of Material WarrantySpecifications subject to change without notice