Emerson 54e pH/ORP instruction manual Section Description and Specifications, General Description

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MODEL 54e pH/ORP

SECTION 1.0

 

DESCRIPTION AND SPECIFICATIONS

SECTION 1.0

DESCRIPTION AND SPECIFICATIONS

1.1 GENERAL DESCRIPTION

The Model 54e pH/ORP analyzer/controller monitors and controls pH in chemical processes used in many industries. This manual's sections and appendices cover the system's configuration, calibration, and maintenance, and provides a troubleshooting guide.

All adjustments to the current outputs, alarm relays, and calibration of the pH and temperature inputs can be made using the controller's membrane keypad.

7.00pH

26.2°C.

12.0 mA

AL1: 0.0

AL2: 14.0

FIGURE 1-1. Main Display Screen

1.2 DESCRIPTION OF CONTROLS

Figure 1-1 shows a diagram of the main display screen. Similar diagrams are used throughout this manual. The primary variable is continuously dis- played in large numerals. The process temperature and primary current output value are always dis- played on the second line of the main display screen. The third line can be configured to read several different items, as desired. In this case, it is displaying setpoints for alarms 1 and 2.

The F1-F4 keys are multifunction. The active opera- tion for that key is displayed as a label just above each function key as needed. For example, F1 is usually labeled Exit and F4 may be labeled Edit, Save, or Enter. Pressing Enter 4 will access sub- menus, while pressing Edit allows changing values and Save stores the values in memory. Esc 3 can be used to abort unwanted changes. Exit 1 returns to the previous screen. Other labels may appear for more specialized tasks.

The up t and down b keys are used to:

1.Move the cursor (shown in reverse video) up and down on the menu screens.

2.Scroll through the list of options available for the field shown in reverse video. When the last item of a menu has been reached, the cursor will rest on the third line of the display. If the cursor is on the second line, there are more items to see with the down arrow key.

3.Scroll through values when a highlighted numer- ical value is to be set or changed.

The right and left keys are used to move the cursor to the next digit of a number.

Green LEDs (labeled 1, 2, and 3) indicate when alarm relays 1, 2, and 3 are energized. The fourth relay indicates a fault condition. When a fault occurs, the red LED (labeled FAIL) lights up, a descriptive error message is displayed, and the action of the outputs and relays will be as described in Section 5.6 and Section 5.7 under fault value (e.g. 22 mA).

The red LED also indicates when the interval timer routine is activated and when the time limit has been reached on a feed limit timer. For more information on these subjects, see Section 5.7.

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Contents Model 54e pH/ORP PH/ORP Hart Analyzer/ControllerElectrical Shock Hazard Essential InstructionsPage Model 54E PH/ORP Microprocessor Analyzer Description and SpecificationsSection Title List of Tables Appendix TitleTable No Title About This Document Table of Contents List of FiguresGeneral Description Section Description and SpecificationsDescription of Controls Current Outputs Specifications Physical Specifications GeneralPower Relative Humidity 95%, non condensing AlarmsRecommended Sensors Analyzer Specifications @ 25CCode Options Ordering InformationPart NO. Description Unpacking and Inspection Section InstallationMechanical Installation Locating the ControllerPanel Mounting Alarm Relay Output Wiring Section WiringPower Input Wiring Analog Output Wiring454EPH02 PH Sensor Compatibility PH Sensor WiringTions will Result in Controller MALFUNC- Tion 454EPH01 Cable Dressing Final Electrical Check Wiring to Model Introduction Section CalibrationAdjust temp 25.1 C Hold Mode OffTemperature Calibration Buffer 1 -- Wait Autocal bufferAutomatic TWO-POINT Calibration Use the arrow keys to select the correct buffer Auto buffer cal doneCalibration Notes Manual TWO-POINT Calibration Calibrate pointPt 04.00pH 25C Pt calibration doneSINGLE-POINT pH Calibration Standardize 7.01 pH59.16 mV/pH Temperature Compensation OptionsTemp comp Auto Output trimOutput trim Hold ModeTrim Outputs PH Settings List Section Software ConfigurationRanges Factory Settings User Settings Diagnostics Section Outline of Menu Levels Setpoint 07.00 pH Alarm High 14.00pHChanging Alarm Setpoints Simulate testsChanging Output Setpoints PID only Setpoint 7.00 pH4mA 0.00 pH 20mA 2.00 pH Setpoint + 06.90 pHMA +00.00 pH OutputOutput MA 0.00 pH 20 mA 14.00 pH Output 1 12.00 mASimulated tests Alarm setpoints Output setpointsTest output Test alarm Testing Outputs and AlarmsTest alarm 1 Open Test alarm 1 OpenMeasure pH Display right AL2Security Caution Display contrast Timeout OnOutput Control Parameters Control ModeDisplay Changing Output ParametersRange 4-20 mAl Fault 22.00 mARange 4-20 mA Hold Disable feature Fault 22.00mAOutput 2 control Output 2 setup Hold feature setupAlarm 3 control AlarmsInterval timer Relay Default None Alarm LowSetpoint 0.01 pH Delay 0 sec Hysteresis 0.01 pH Delay 0 secURV 2.00 pH Relay default NoneSetpoint +07.00 pH Time period 30 secAlarm 4 Setup Alarm FaultFeed limit Disable Timeout 3600 secRecovery 600 sec Timer DisableOn time 120 sec Interval Timer Examples Diagnostics Off DiagnosticsZero offset 60 mV Stabilize pH 0.01 pH Stabilize time 10 sec DiagnosticsAuto Calibration Setup Autocal StandardStandard Buffers Auto Calibration SetupSection Theory of Operation Continuous Sensor DiagnosticsTypical set points Interval TimerSee .8 for instructions on chang- ing these setpoints Time Proportional Control TPC Mode Code Alarm RelaysAnalog Outputs Normal ModeAction Definitions Controller Mode PriorityController Mode Priority Chart Condition DefinitionsMeasurement and Set Point Feedback Control PID Control Mode CombinationsPID Control Code PID ControlProportional Gain Plus Integral Reset Proportional Mode GainControl Loop Adjustment and Tuning Process Reaction Curve Process Reaction Curve MethodPID Control Password Protection Section Special Procedures and FeaturesLevel 1 3 Password Privileges Lock all Configuring SecuritySecurity Custom CurveTemp coeff +.000 Solution Temperature CompensationSensor iso 07.00 pH Operate iso +07.00 pH Troubleshooting is easy as 1, 2, 3… Section TroubleshootingDiagnostic Messages Description of problem Diagnostic MessagesSymptom Action Quick Troubleshooting GuideDiagnostic Variables Theoretical pH vs. Millivolt Values at 25C 77F Ohms Ambient Temperature Troubleshooting GuidelinesTemperature Compensation Circuit Troubleshooting ProcedurePreamp in a junction box Figure Preamplifier Troubleshooting ProcedureController preamp check Figure Junction Box Preamplifier Check No Power Troubleshooting GuideCoated glass electrode Clean with soft cloth and clean water Password protected Part Number Description Replacement PartsGeneral Warranty RepairNON-WARRANTY Repair Section Return of MaterialQuick Startup ORP Appendix a ORP ConfigurationItem Choices ORP Settings User Settings Table A-1. ORP Settings ListDiagnostics Section Choices ORP Settings User SettingsSimulated tests Output setpointsORP Calibration Standardize 400 mVSensor or Circuit Board only Return of Materials RequestReturn of Material WarrantySpecifications subject to change without notice