Emerson 54e pH/ORP instruction manual Section Special Procedures and Features, Password Protection

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MODEL 54e pH/ORP

SECTION 7.0

 

SPECIAL PROCEDURES AND FEATURES

SECTION 7.0

SPECIAL PROCEDURES AND FEATURES

This section covers features of the Model 54e pH/ORP controller that are used less frequently. Use of the features outlined in the appendix is optional.

Special procedures and features outlined in this appendix include the following:

Password Protection

Temperature Slope Calculation

Temperature Sensor

Reference Temperature

Controller Mode Priority

PID Control

Before using this section, you should become familiar with the basic Theory of Operation of the controller as outlined in Section 6.0, the keypad functions in Section 1.0, and the List of Settings Table and configuration procedures outlined in Section 5.0.

As with all the settings in your Model 54e pH/ORP, the first step to configuration is obtaining a good under- standing of how the feature works, before determining the values of the settings to achieve the desired con- trol. This appendix provides more background for deciding on the appropriate settings. Configuring the settings is done using the instructions in this appendix and Section 5.0, Software Configuration.

7.1 PASSWORD PROTECTION

Your Model 54e pH/ORP can be programmed so that a 3-digit password must be entered before any changes in the configuration are allowed. This protects your controller from tampering by unauthorized users. There are three levels of password access, Level 1 (calibra- tion only), Level 2 (lockout of Configure Menu), and Level 3 (total access). Password privileges for each level are described below.

If password protection is not desirable, you can config- ure all security codes to be 000. This will leave the con- troller unlocked so the configuration can be changed without entering a password. The controller is shipped from the factory with the password set at 000.

Level 1 - 3 Password Privileges

Level 1 access is usually given to an operator who simply needs to calibrate during the course of normal operation. A separate section of the manual contains operating procedures normally used by this type of per- sonnel. Level 1 restricts the operator from changing the major control mode configuration by preventing access to the Program Menu.

The Level 1 user can do the following:

1.Access Diagnostic Variables (Section 8.1).

2.Zero the controller in air (Section 4.3).

3.Enter the Temperature Slope (Section 4.4).

4.Change Temperature Compensation from Auto to Manual and select a temperature (Section 4.7).

5.Calibrating pH and Temperature readings (Section 4.1 and Section 4.6).

A Level 2 user can do all of the above and:

1.Change control setpoints for PID current outputs (Section 5.1).

2.Change alarm setpoints for normal and TPC alarms (Section 5.2).

3.Rerange both 4-20 (or 0-20) mA outputs (Section 5.3).

4.Manually test both outputs and all 4 alarm relays for operation.

A Level 3 user has total access to the Configure Menu and can make any changes that are deemed neces- sary.

These privileges should be given only to an indi- vidual who fully understands the controller, the process and the potential effects of modifying the setup.

An individual with no password access privilege can only view the main display, containing conductivity, temperature, current output 1, and the lower line dis- play items configured in Section 5.5.

NOTE

You must have level 3 access to change any security code.

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Contents PH/ORP Hart Analyzer/Controller Model 54e pH/ORPEssential Instructions Electrical Shock HazardPage Description and Specifications Model 54E PH/ORP Microprocessor AnalyzerSection Title Appendix Title List of TablesTable No Title Table of Contents List of Figures About This DocumentSection Description and Specifications General DescriptionDescription of Controls Specifications Physical Specifications General PowerRelative Humidity 95%, non condensing Alarms Current OutputsAnalyzer Specifications @ 25C Recommended SensorsOrdering Information Code OptionsPart NO. Description Section Installation Mechanical InstallationLocating the Controller Unpacking and InspectionPanel Mounting Section Wiring Power Input WiringAnalog Output Wiring Alarm Relay Output Wiring454EPH02 PH Sensor Wiring PH Sensor CompatibilityTions will Result in Controller MALFUNC- Tion 454EPH01 Cable Dressing Final Electrical Check Wiring to Model Section Calibration IntroductionHold Mode Off Adjust temp 25.1 CTemperature Calibration Autocal buffer Buffer 1 -- WaitAutomatic TWO-POINT Calibration Auto buffer cal done Use the arrow keys to select the correct bufferCalibration Notes Calibrate point Pt 04.00pH 25CPt calibration done Manual TWO-POINT CalibrationStandardize 7.01 pH SINGLE-POINT pH CalibrationTemperature Compensation Options Temp comp AutoOutput trim 59.16 mV/pHHold Mode Output trimTrim Outputs Section Software Configuration PH Settings ListRanges Factory Settings User Settings Diagnostics Section Outline of Menu Levels Alarm High 14.00pH Changing Alarm SetpointsSimulate tests Setpoint 07.00 pHSetpoint 7.00 pH 4mA 0.00 pH 20mA 2.00 pHSetpoint + 06.90 pH Changing Output Setpoints PID onlyOutput OutputMA 0.00 pH 20 mA 14.00 pH Output 1 12.00 mA MA +00.00 pHAlarm setpoints Output setpoints Test output Test alarmTesting Outputs and Alarms Simulated testsTest alarm 1 Open Test alarm 1 OpenDisplay right AL2 Measure pHDisplay contrast Timeout On Security CautionControl Mode DisplayChanging Output Parameters Output Control ParametersFault 22.00 mA Range 4-20 mAlRange 4-20 mA Fault 22.00mA Output 2 control Output 2 setupHold feature setup Hold Disable featureAlarms Alarm 3 controlInterval timer Alarm Low Setpoint 0.01 pH Delay 0 secHysteresis 0.01 pH Delay 0 sec Relay Default NoneRelay default None Setpoint +07.00 pHTime period 30 sec URV 2.00 pHAlarm Fault Feed limit DisableTimeout 3600 sec Alarm 4 SetupTimer Disable Recovery 600 secOn time 120 sec Interval Timer Examples Diagnostics Diagnostics OffZero offset 60 mV Diagnostics Auto Calibration SetupAutocal Standard Stabilize pH 0.01 pH Stabilize time 10 secAuto Calibration Setup Standard BuffersContinuous Sensor Diagnostics Section Theory of OperationInterval Timer Typical set pointsSee .8 for instructions on chang- ing these setpoints Alarm Relays Time Proportional Control TPC Mode CodeNormal Mode Analog OutputsController Mode Priority Controller Mode Priority ChartCondition Definitions Action DefinitionsPID Control Mode Combinations PID Control CodePID Control Measurement and Set Point Feedback ControlProportional Mode Gain Proportional Gain Plus Integral ResetControl Loop Adjustment and Tuning Process Reaction Curve Method Process Reaction CurvePID Control Section Special Procedures and Features Password ProtectionLevel 1 3 Password Privileges Configuring Security SecurityCustom Curve Lock allSolution Temperature Compensation Temp coeff +.000Sensor iso 07.00 pH Operate iso +07.00 pH Section Troubleshooting Troubleshooting is easy as 1, 2, 3…Diagnostic Messages Diagnostic Messages Description of problemQuick Troubleshooting Guide Symptom ActionDiagnostic Variables Theoretical pH vs. Millivolt Values at 25C 77F Troubleshooting Guidelines Temperature Compensation CircuitTroubleshooting Procedure Ohms Ambient TemperaturePreamplifier Troubleshooting Procedure Preamp in a junction box FigureController preamp check Figure Junction Box Preamplifier Check Troubleshooting Guide No PowerCoated glass electrode Clean with soft cloth and clean water Password protected Replacement Parts Part Number DescriptionWarranty Repair NON-WARRANTY RepairSection Return of Material GeneralAppendix a ORP Configuration Quick Startup ORPTable A-1. ORP Settings List Item Choices ORP Settings User SettingsChoices ORP Settings User Settings Diagnostics SectionOutput setpoints Simulated testsStandardize 400 mV ORP CalibrationReturn of Materials Request Sensor or Circuit Board onlyWarranty Return of MaterialSpecifications subject to change without notice