Emerson 54e pH/ORP instruction manual Appendix a ORP Configuration, Quick Startup ORP

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MODEL 54e pH/ORP

APPENDIX A

 

ORP CONFIGURATION

APPENDIX A

ORP CONFIGURATION

QUICK STARTUP (ORP)

CONFIGURING THE CONTROLLER

The Model 54e pH/ORP controller comes pre-pro- grammed by the factory as a pH controller. In order to perform a quick startup as an ORP controller, the controller must first be switched to the pre-configured ORP program. Most ORP sensors will look and con- nect very much like pH sensors, but will have a metal ring electrode over a glass shaft with a thick end instead of a thin pH glass membrane.

To switch to an ORP controller and perform a quick startup:

1.Connect the ORP sensor to the controller. Wire to controller per Figure 2-5 or 2-6.

2.Apply primary power (Figure 2-4) to the con- troller.

3.Change the controller to ORP operation. Refer to Section 5.3, or:

A.Press any key to display the main menu.

B.Move cursor until Program is highlighted.

C.Press Enter (F4).

D.Highlight "Configure" and press Enter (F4).

E.Highlight "Display" and press Edit (F4).

F.Use the arrow key to change "Measure" from pH to ORP and press Save (F4). Warning screen appears - press Cont (F3).

4.Complete the ORP standardize instructions).

5.Preset alarm and output settings are listed below: If these values are unacceptable, refer to Section A.1 for a detailed configuration proce- dure. For a summary of the complete factory set- tings see Table A-1.

Alarm 1

(low alarm):

-1400mV

Alarm 2

(high alarm):

+1400mV

Alarm 3

(high alarm):

+1400mV

Output 1

(4mA setpoint):

-1400mV

Output 1

(20mA setpoint):

+1400mV

Configuration of the ORP settings can be done at any time after the controller has been set to ORP mode (step 3 in Quick Startup on the left). Procedures for these operations follow the ORP Standardization instructions in this appendix.

Before attempting any changes refer to the configu- ration setup list shown in Table A-1. This table pres- ents a brief description and the configurable items. The factory setting is also given with a space for the user setting. It is recommended that the list be care- fully reviewed before any changes are made.

On initial configuration, it is recommended that the settings be entered in the order shown on the work- sheet. This will reduce the chance of accidentally omitting a needed setting.

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Contents Model 54e pH/ORP PH/ORP Hart Analyzer/ControllerElectrical Shock Hazard Essential InstructionsPage Section Title Description and SpecificationsModel 54E PH/ORP Microprocessor Analyzer Table No Title Appendix TitleList of Tables About This Document Table of Contents List of FiguresDescription of Controls Section Description and SpecificationsGeneral Description Power Specifications Physical Specifications GeneralRelative Humidity 95%, non condensing Alarms Current OutputsRecommended Sensors Analyzer Specifications @ 25CPart NO. Description Ordering InformationCode Options Mechanical Installation Section InstallationLocating the Controller Unpacking and InspectionPanel Mounting Power Input Wiring Section WiringAnalog Output Wiring Alarm Relay Output Wiring454EPH02 Tions will Result in Controller MALFUNC- Tion PH Sensor WiringPH Sensor Compatibility 454EPH01 Cable Dressing Final Electrical Check Wiring to Model Introduction Section CalibrationTemperature Calibration Hold Mode OffAdjust temp 25.1 C Automatic TWO-POINT Calibration Autocal bufferBuffer 1 -- Wait Calibration Notes Auto buffer cal doneUse the arrow keys to select the correct buffer Pt 04.00pH 25C Calibrate pointPt calibration done Manual TWO-POINT CalibrationSINGLE-POINT pH Calibration Standardize 7.01 pHTemp comp Auto Temperature Compensation OptionsOutput trim 59.16 mV/pHTrim Outputs Hold ModeOutput trim PH Settings List Section Software ConfigurationRanges Factory Settings User Settings Diagnostics Section Outline of Menu Levels Changing Alarm Setpoints Alarm High 14.00pHSimulate tests Setpoint 07.00 pH4mA 0.00 pH 20mA 2.00 pH Setpoint 7.00 pHSetpoint + 06.90 pH Changing Output Setpoints PID onlyOutput OutputMA 0.00 pH 20 mA 14.00 pH Output 1 12.00 mA MA +00.00 pHTest output Test alarm Alarm setpoints Output setpointsTesting Outputs and Alarms Simulated testsTest alarm 1 Open Test alarm 1 OpenMeasure pH Display right AL2Security Caution Display contrast Timeout OnDisplay Control ModeChanging Output Parameters Output Control ParametersRange 4-20 mA Fault 22.00 mARange 4-20 mAl Output 2 control Output 2 setup Fault 22.00mAHold feature setup Hold Disable featureInterval timer AlarmsAlarm 3 control Setpoint 0.01 pH Delay 0 sec Alarm LowHysteresis 0.01 pH Delay 0 sec Relay Default NoneSetpoint +07.00 pH Relay default NoneTime period 30 sec URV 2.00 pHFeed limit Disable Alarm FaultTimeout 3600 sec Alarm 4 SetupOn time 120 sec Timer DisableRecovery 600 sec Interval Timer Examples Zero offset 60 mV DiagnosticsDiagnostics Off Auto Calibration Setup DiagnosticsAutocal Standard Stabilize pH 0.01 pH Stabilize time 10 secStandard Buffers Auto Calibration SetupSection Theory of Operation Continuous Sensor DiagnosticsSee .8 for instructions on chang- ing these setpoints Interval TimerTypical set points Time Proportional Control TPC Mode Code Alarm RelaysAnalog Outputs Normal ModeController Mode Priority Chart Controller Mode PriorityCondition Definitions Action DefinitionsPID Control Code PID Control Mode CombinationsPID Control Measurement and Set Point Feedback ControlControl Loop Adjustment and Tuning Proportional Mode GainProportional Gain Plus Integral Reset Process Reaction Curve Process Reaction Curve MethodPID Control Level 1 3 Password Privileges Section Special Procedures and FeaturesPassword Protection Security Configuring SecurityCustom Curve Lock allSensor iso 07.00 pH Solution Temperature CompensationTemp coeff +.000 Operate iso +07.00 pH Troubleshooting is easy as 1, 2, 3… Section TroubleshootingDiagnostic Messages Description of problem Diagnostic MessagesSymptom Action Quick Troubleshooting GuideDiagnostic Variables Theoretical pH vs. Millivolt Values at 25C 77F Temperature Compensation Circuit Troubleshooting GuidelinesTroubleshooting Procedure Ohms Ambient TemperatureController preamp check Figure Preamplifier Troubleshooting ProcedurePreamp in a junction box Figure Junction Box Preamplifier Check No Power Troubleshooting GuideCoated glass electrode Clean with soft cloth and clean water Password protected Part Number Description Replacement PartsNON-WARRANTY Repair Warranty RepairSection Return of Material GeneralQuick Startup ORP Appendix a ORP ConfigurationItem Choices ORP Settings User Settings Table A-1. ORP Settings ListDiagnostics Section Choices ORP Settings User SettingsSimulated tests Output setpointsORP Calibration Standardize 400 mVSensor or Circuit Board only Return of Materials RequestReturn of Material WarrantySpecifications subject to change without notice