Baldor MN1903 installation manual Servo axis eliminating steady-state errors

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5.6 Servo axis - eliminating steady-state errors

In systems where precise positioning accuracy is required, it is often necessary to position within one encoder count. Proportional gain, KPROP, is not normally able to achieve this because a very small following error will only produce a small demand for the drive which may not be enough to overcome mechanical friction (this is particularly true in current controlled systems). This error can be overcome by applying integral gain. The integral gain, KINT, works by accumulating following error over time to produce a demand sufficient to move the motor into the required position with zero following error.

KINT can therefore overcome errors caused by gravitational effects such as vertically moving linear tables. With current controlled drives a non-zero demand output is required to hold the load in the correct position, to achieve zero following error.

Care is required when setting KINT since a high value will cause instability during moves. A typical value for KINT would be 0.1. The effect of KINT should also be limited by setting the integration limit, KINTLIMIT, to the smallest possible value that is sufficient to overcome friction or static loads, for example 5. This will limit the contribution of the integral term to 5% of the full DAC output range.

1.Click in the KINT box and enter a small starting value, for example 0.1.

2.Click in the KINTLIMIT box and enter a value of 5.

With NextMove PCI, the action of KINT and KINTLIMIT can be set to operate in various modes:

HNever - the KINT term is never applied

HAlways - the KINT term is always applied

HSmart - the KINT term is only applied when the demand is zero or constant.

This function can be selected using the KINTMODE drop down box.

MN1903

Operation 5-21

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Contents NextMove PCI Motion Controller Page Contents Operation Appendices Iv Contents MN1903 General Information Precautions Safety NoticeMN1903 Introduction NextMove PCI featuresIntroduction MN1903 Catalog number PCI001 InstalledReceiving and inspection Identifying the catalog numberUnits and abbreviations PhaseTools and miscellaneous hardware Other information needed for installationIntroduction Hardware requirementsLocation requirements NextMove PCI Expansion card and can Bracket board InstallationThis completes the basic installation Installing the NextMove PCI cardBasic Installation MN1903 Outline 100-pin edge connectorPin Signal 1 100-pin connector pin assignment100-pin connector pin assignment Analog I/O Analog inputs LocationPin Name MintMT keyword / description Analog input wiring, AIN0 shown Pin Name Description Analog outputs Drive Demand/CommandInput Common Breakout module connector Digital I/ODigital input arrangement Stepperio Pin Name MintMT keyword Common Description Digital inputsINX.4 Digital input circuit fast interrupts Digital outputs OUTX.0 Encoder interfaces X12, X13, X14, X15 Other I/OEncoder input frequency Power Relay connections Relay and can powerPin X10 Name X11 Name Description Stepper drive outputs X10Cable length Maximum bit Resistance Conductor Rate Area Can Connections1 CAN1 CANopen 2 CAN2 Baldor can Baldor proprietary can interface using a RJ45 connectorReset states Emulator connectionSystem watchdog Example minimum system wiring Connection summary minimum system wiringBreakout Pin Name Function This completes the input/output wiringModule Signal Connector Connector details for minimum system wiring shown in FigureInput / Output MN1903 Drivers\nmPCI\win9x Installing the driver software Windows 95, 98 and MEInstalling the driver software Windows Installing the driver software Windows NT\start Installing WorkBenchStarting WorkBench MN1903 Operation Operation MN1903 Help file WorkBenchConfiguring an axis Choosing an axis 1, 2, 3 and 4 axis cardsChoosing an axis 8 axis card Selecting a scale Setting the drive enable output Testing the drive enable output Testing the drive command output Servo axis testing and tuningAn introduction to closed loop control Summary, the following rules can be used as a guide NextMove PCI servo loop Selecting servo loop gains Servo axis tuning for current controlMN1903 Operation Underdamped response Underdamped responseOverdamped response Overdamped responseCritically damped ideal response Critically damped responseServo axis eliminating steady-state errors Calculating Kvelff Servo axis tuning for velocity controlKvelff Correct value of Kvelff Adjusting Kprop Correct value of Kprop JOG.0=2 Stepper axis testingDigital input configuration Digital input/output configurationDigital output configuration Saving setup information 10.1Loading saved information Operation MN1903 SupportMet feature Problem diagnosisStatus and can LEDs NextMove PCI indicatorsSymptom Check CommunicationMotor control Output polarity Mechanical specifications Digital inputs X1 Encoder interfaces X12 Relay outputStepper outputs X10 10CANopen interface11Baldor can interface NextMove PCI Expansion card NextMove PCI Expansion cardExpansion Expansion card Axis numbering when using expansion cardsMain Expansion cards With no One 4-axis One 8-axis Two 4-axisExpansion card status LEDs CBL021-503 NextMove PCI Breakout moduleCatalog number Description PCI003-501 CBL021-501Catalog Description Number OPT025-508 Digital output modulesNextMove PC system adapter SparesBaldor can nodes OPT029-501 NextMove PCI can Bracket boardEncoder Splitter/Buffer board Catalog Description Number OPT008-501Accessories MN1903