Baldor MN1903 installation manual General Information

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1 General Information 1

LT0166A00 Copyright Baldor (c) 2002. All rights reserved.

This manual is copyrighted and all rights are reserved. This document or attached software may not, in whole or in part, be copied or reproduced in any form without the prior written consent of BALDOR. BALDOR makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of fitness for any particular purpose. The information in this document is subject to change without notice.

BALDOR assumes no responsibility for any errors that may appear in this document.

Mintt is a registered trademark of Baldor.

Windows 95, Windows 98, Windows ME, Windows NT, Windows 2000 and Windows XP are registered trademarks of the Microsoft Corporation.

UL and cUL are registered trademarks of Underwriters Laboratories.

Limited Warranty:

For a period of two (2) years from the date of original purchase, BALDOR will repair or replace without charge controls and accessories which our examination proves to be defective in material or workmanship. This warranty is valid if the unit has not been tampered with by unauthorized persons, misused, abused, or improperly installed and has been used in accordance with the instructions and/or ratings supplied. This warranty is in lieu of any other warranty or guarantee expressed or implied. BALDOR shall not be held responsible for any expense (including installation and removal), inconvenience, or consequential damage, including injury to any person or property caused by items of our manufacture or sale. (Some countries and U.S. states do not allow exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply.) In any event, BALDOR’s total liability, under all circumstances, shall not exceed the full purchase price of the control. Claims for purchase price refunds, repairs, or replacements must be referred to BALDOR with all pertinent data as to the defect, the date purchased, the task performed by the control, and the problem encountered. No liability is assumed for expendable items such as fuses. Goods may be returned only with written notification including a BALDOR Return Authorization Number and any return shipments must be prepaid.

Baldor UK Ltd

 

Baldor ASR GmbH

 

 

Mint Motion Centre

Telephone:

+49

(0)

89 90508-0

6 Bristol Distribution Park

Fax:

+49

(0)

89 90508-492

Hawkley Drive

 

Baldor ASR AG

 

 

 

Bristol, BS32 0BF

 

 

 

Telephone:

+44 (0) 1454 850000

Telephone:

+41

(0)

52 647 4700

Fax:

+44 (0) 1454 850001

Fax:

+41

(0)

52 659 2394

Email:

technical.support@baldor.co.uk

Australian Baldor Pty Ltd

Web site:

www.baldor.co.uk

 

 

Telephone:

+61 2 9674 5455

Baldor Electric Company

Fax:

+61

2 9674 2495

Telephone:

+1 501 646 4711

Baldor Electric (F.E.) Pte Ltd

Fax:

+1 501 648 5792

Email:

sales@baldor.com

Telephone:

+65

744 2572

Web site:

www.baldor.com

Fax:

+65

747 1708

 

 

Baldor Italia S.R.L

 

 

 

 

Telephone:

+39

(0)

11 56 24 440

 

 

Fax:

+39

(0)

11 56 25 660

MN1903

General Information 1-1

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Contents NextMove PCI Motion Controller Page Contents Operation Appendices Iv Contents MN1903 General Information Precautions Safety NoticeMN1903 Introduction NextMove PCI featuresIntroduction MN1903 Catalog number PCI001 InstalledReceiving and inspection Identifying the catalog numberUnits and abbreviations PhaseTools and miscellaneous hardware Other information needed for installationIntroduction Hardware requirementsLocation requirements NextMove PCI Expansion card and can Bracket board InstallationThis completes the basic installation Installing the NextMove PCI cardBasic Installation MN1903 Outline 100-pin edge connectorPin Signal 1 100-pin connector pin assignment100-pin connector pin assignment Analog I/O Location Analog inputsPin Name MintMT keyword / description Analog input wiring, AIN0 shown Pin Name Description Analog outputs Drive Demand/CommandDigital I/O Input Common Breakout module connectorDigital input arrangement Stepperio Pin Name MintMT keyword Common Description Digital inputsINX.4 Digital input circuit fast interrupts Digital outputs OUTX.0 Encoder interfaces X12, X13, X14, X15 Other I/OEncoder input frequency Power Relay connections Relay and can powerPin X10 Name X11 Name Description Stepper drive outputs X10Cable length Maximum bit Resistance Conductor Rate Area Can Connections1 CAN1 CANopen 2 CAN2 Baldor can Baldor proprietary can interface using a RJ45 connectorEmulator connection Reset statesSystem watchdog Example minimum system wiring Connection summary minimum system wiringBreakout Pin Name Function This completes the input/output wiringModule Signal Connector Connector details for minimum system wiring shown in FigureInput / Output MN1903 Drivers\nmPCI\win9x Installing the driver software Windows 95, 98 and MEInstalling the driver software Windows Installing the driver software Windows NT\start Installing WorkBenchStarting WorkBench MN1903 Operation Operation MN1903 Help file WorkBenchChoosing an axis 1, 2, 3 and 4 axis cards Configuring an axisChoosing an axis 8 axis card Selecting a scale Setting the drive enable output Testing the drive enable output Testing the drive command output Servo axis testing and tuningAn introduction to closed loop control Summary, the following rules can be used as a guide NextMove PCI servo loop Selecting servo loop gains Servo axis tuning for current controlMN1903 Operation Underdamped response Underdamped responseOverdamped response Overdamped responseCritically damped ideal response Critically damped responseServo axis eliminating steady-state errors Calculating Kvelff Servo axis tuning for velocity controlKvelff Correct value of Kvelff Adjusting Kprop Correct value of Kprop JOG.0=2 Stepper axis testingDigital input configuration Digital input/output configurationDigital output configuration Saving setup information 10.1Loading saved information Operation MN1903 SupportMet feature Problem diagnosisStatus and can LEDs NextMove PCI indicatorsCommunication Symptom CheckMotor control Output polarity Mechanical specifications Digital inputs X1 Encoder interfaces X12 Relay output10CANopen interface Stepper outputs X1011Baldor can interface NextMove PCI Expansion card NextMove PCI Expansion cardExpansion Expansion card Axis numbering when using expansion cardsMain Expansion cards With no One 4-axis One 8-axis Two 4-axisExpansion card status LEDs CBL021-503 NextMove PCI Breakout moduleCatalog number Description PCI003-501 CBL021-501Catalog Description Number OPT025-508 Digital output modulesNextMove PC system adapter SparesBaldor can nodes OPT029-501 NextMove PCI can Bracket boardEncoder Splitter/Buffer board Catalog Description Number OPT008-501Accessories MN1903