Baldor MN1903 installation manual Communication, Motor control, Symptom Check

Page 77

6.2.2 Communication

If the problem is not listed below please contact Baldor Technical Support. An oscilloscope will be useful for many of the electrical tests described below.

Symptom

Check

 

 

Cannot detect NextMove

Check that the NextMove PCI driver has been installed.

PCI

 

 

 

Cannot communicate with

Verify that WorkBench v5 is loaded and that NextMove PCI

the controller.

is the currently selected controller. The MintMT operating

 

system (firmware) must be downloaded to the controller

 

each time it is powered.

 

Check the card is firmly seated in its socket in the computer

 

and this socket is of the correct type.

 

Check that the green S1 LED on the card backplate is

 

flashing (approximately twice per second).

 

 

6.2.3 Motor control

Symptom

Check

 

 

Controller appears to be

Check that the connections between motor and drive are

working but will not cause

correct. Use WorkBench v5 to perform the basic system

motor to turn.

tests (see section 5.4 or 5.8).

 

Ensure that while the controller is not in error the drive is

 

enabled and working. When the controller is first powered up

 

the drive should be disabled if there is no program running

 

(there is often an LED on the front of the drive to indicate

 

status).

 

Check that the servo loop gains are setup correctly - check

 

the Fine-tuning window. See sections 5.4.2 to 5.6.

 

 

Motor runs uncontrollably

Check that the encoders are connected, they have power

when controller is switched

through Encoder V+ (if required, see section 4.5.3) and are

on.

functioning correctly. Use a dual trace oscilloscope to

 

display both channels of the encoder and/or the complement

 

signals simultaneously.

 

Check that the drive is connected correctly to the breakout

 

module and that with zero demand there is 0V at the drive

 

demand input. See section 5.4.1.

 

Verify that the breakout module and drive are correctly

 

grounded to a common earth point.

 

 

MN1903

Troubleshooting 6-3

Image 77
Contents NextMove PCI Motion Controller Page Contents Operation Appendices Iv Contents MN1903 General Information Precautions Safety NoticeMN1903 Introduction NextMove PCI featuresIntroduction MN1903 Receiving and inspection InstalledIdentifying the catalog number Catalog number PCI001Units and abbreviations PhaseIntroduction Other information needed for installationHardware requirements Tools and miscellaneous hardwareLocation requirements This completes the basic installation InstallationInstalling the NextMove PCI card NextMove PCI Expansion card and can Bracket boardBasic Installation MN1903 Outline 100-pin edge connectorPin Signal 1 100-pin connector pin assignment100-pin connector pin assignment Analog I/O Pin Name MintMT keyword / description Analog inputsLocation Analog input wiring, AIN0 shown Pin Name Description Analog outputs Drive Demand/CommandDigital input arrangement Input Common Breakout module connectorDigital I/O Stepperio Pin Name MintMT keyword Common Description Digital inputsINX.4 Digital input circuit fast interrupts Digital outputs OUTX.0 Encoder interfaces X12, X13, X14, X15 Other I/OEncoder input frequency Power Relay connections Relay and can powerPin X10 Name X11 Name Description Stepper drive outputs X10Cable length Maximum bit Resistance Conductor Rate Area Can Connections1 CAN1 CANopen 2 CAN2 Baldor can Baldor proprietary can interface using a RJ45 connectorSystem watchdog Reset statesEmulator connection Example minimum system wiring Connection summary minimum system wiringModule Signal Connector This completes the input/output wiringConnector details for minimum system wiring shown in Figure Breakout Pin Name FunctionInput / Output MN1903 Drivers\nmPCI\win9x Installing the driver software Windows 95, 98 and MEInstalling the driver software Windows Installing the driver software Windows NT\start Installing WorkBenchStarting WorkBench MN1903 Operation Operation MN1903 Help file WorkBenchChoosing an axis 8 axis card Configuring an axisChoosing an axis 1, 2, 3 and 4 axis cards Selecting a scale Setting the drive enable output Testing the drive enable output Testing the drive command output Servo axis testing and tuningAn introduction to closed loop control Summary, the following rules can be used as a guide NextMove PCI servo loop Selecting servo loop gains Servo axis tuning for current controlMN1903 Operation Underdamped response Underdamped responseOverdamped response Overdamped responseCritically damped ideal response Critically damped responseServo axis eliminating steady-state errors Calculating Kvelff Servo axis tuning for velocity controlKvelff Correct value of Kvelff Adjusting Kprop Correct value of Kprop JOG.0=2 Stepper axis testingDigital input configuration Digital input/output configurationDigital output configuration Saving setup information 10.1Loading saved information Operation MN1903 SupportMet feature Problem diagnosisStatus and can LEDs NextMove PCI indicatorsMotor control Symptom CheckCommunication Output polarity Mechanical specifications Digital inputs X1 Encoder interfaces X12 Relay output11Baldor can interface Stepper outputs X1010CANopen interface NextMove PCI Expansion card NextMove PCI Expansion cardMain Expansion cards Axis numbering when using expansion cardsWith no One 4-axis One 8-axis Two 4-axis Expansion Expansion cardExpansion card status LEDs Catalog number Description PCI003-501 NextMove PCI Breakout moduleCBL021-501 CBL021-503NextMove PC system adapter Digital output modulesSpares Catalog Description Number OPT025-508Baldor can nodes Encoder Splitter/Buffer board NextMove PCI can Bracket boardCatalog Description Number OPT008-501 OPT029-501Accessories MN1903