Cal Flame 3000 LP Gas Manifold Pressure, LP Gas Supply Pressure, LP Gas Pressure Regulator

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Owner’s Manual

LP Gas Requirements

LP Gas Manifold Pressure

For plumbed-in LP installation, use a convertible regulator and set it for LP gas.

LP Gas Supply Pressure

Maximum line pressure for propane is 11 inches Water Column (2.74 Kpa) but not greater than 5 psi (34.5 Kpa).

LP Gas Pressure Regulator

The unit must be used with the gas pressure regulator and hose assembly supplied with the grill.The regulator will control and maintain a uniform gas pressure in the manifold. The burner orifices have been sized for the gas pressure delivered by the regulator. Replacement regulators and hose assemblies must be replaced with the same ones specified on this manual.

LPG Cylinder Specification

Any LP gas supply cylinder used with this grill must be approximately 12 inches in diameter and 18 inches high. The maximum fuel capacity is 20 lbs. of propane, or 5 gallons. Full cylinder weight should be approximately 38 lbs. (43.7 lbs. nominal water capacity.) Always use the cylinder dust cap on the cylinder valve outlet during transport and when the cylinder is not connected to the grill.

LP gas supply cylinder must be construed and marked in accordance with specifications of the U.S. Department of Transport or the National Standards of Canada, CANICSA-B339, Cylinders, Spheres and Tubes for Transportation Dangerous Goods, and Commision, as applicable;

When purchasing an LP gas cylinder make sure the cylinder has a manual shut off valve. Also ensure that the cylinder has a collar to protect the manual shut off valve.

LP gas cylinder must be provided with a cylinder connection device compatible with the connection for outdoor cooking appliances. LP gas cylinder must be marked “Propane”.

When the outdoor grill is not in use, the gas supply must be turned “OFF” at the source. Gas cylinders must be stored out of the reach of children and must not be stored in a building, garage or any other enclosed area.

Storage of an outdoor cooking gas appliance is permissable only if the cylinder is disconnected and removed

from

the

outdoor

cooking

gas

appliance.

Cyclinder supply system must be arranged for vapor withdrawal.

Never store a spare LP gas cylinder under or near this appliance and never fill the cylinder beyond 80 percent full otherwise a fire may cause death or serious injury may occur.

Transporting the LP Gas Supply Cylinder

Only one cylinder should be transported at a time. Transport cylinder in an upright and secure manner with control valve turned off and the dust cap in place.

Owner’s Manual

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Contents Grills Islands Carts Convection 3000 Grill Table of Contents Benefits of Owning a CAL Flame Barbecue Safety Precautions If YOU Smell GAS Safety InstructionsUse Precautions Precautions Regarding ChildrenContact Information Warranty InformationWarranty Limitations Warranty ExclusionsBuilt-In Design Models Built-In InstallationDelivery and SET-UP Location Outdoor Use OnlyGrilling Hints Grill Operation DROP-IN GrillsGrilling Light Illumination OperationOperating the Grill On/Off SwitchCooking with the Rotisserie Using Your RotisserieLighting The Grill Burners Manually Lighting The Grill BurnersManually Lighting The Infrared or Rotisserie Burner Lighting The Infrared or Rotisserie BurnerGrill Knob Operation Cal Flame FamiliarizationGrill Operation Islands Using Your Rotisserie Lighting The Infrared or Rotisserie Burner 100 225 300R MC-600 2000 3000 Grill Operation Carts Burner Cart Light Illumination Operation Convection 3000 4-BURNER GrillGrill Operation Convection 3000 Grill GrillingConvection 3000 Grill Intake and Exhaust Designs Pork Cooking with the Convection 3000 GrillRoasts, Steaks and Chops PoultryBuilt-in Design Models Grill InstallationBuilt-in Installation Location Outdoor Use OnlyCut Out Dimensions Cabinet Cut-Out Dimensions for Gas Grill and AccessoriesBarbecue Gasline Installation of NEW Side BurnerInstalling Access Doors Installation of NEW Access DoorsSports BAR Canopy G3000 ISLAND/SPORTS BAR Canopy WiringLights AntennaAudio/ Video A/V Cables Canopy Assembly Canopy AssemblyFigure D Mounting the G3000 Island/ Sports Bar CanopyAwning Open/ Close Switch Awning InstallationLP GAS Requirements LP Gas RequirementsLP Gas Hook Up LP Gas Pressure Regulator LPG Cylinder SpecificationLP Gas Manifold Pressure LP Gas Supply PressureNatural Gas Requirements Natural GAS RequirementsLeak Testing Procedure Leak TestingLeak Testing Procedure Cleaning the Drip Pan Cleaning and MaintenanceCleaning the Grill Racks Cleaning the Warming RackAfter Use Care Cleaning the Island CabinetsCleaning the Burners Covering Your Stainless Steel CartIf Grill Fails to Operate Properly Troubleshooting ProceduresProblem Obstruction In Gas Line Problem Plugged OrificeProblem Misalignment of Ignitor on Burner Problem Yellow FlameProblem Flashback Waterfall Operation Optional AppendixCAL Flame Entertainment System Splash Stereo SystemEntertainment Systems Front Panel Features Figure TV Monitor Operation OptionalTurning On the TV Monitor Remote Control Operation Figure Next Prev TV/CATV Adjusting the Picture VCR ControlsOperation Description of Adjustment Items To restore the factory settingsRemote Infrared Sensor/Repeater DVD Player and Surround Sound Processor Optional Cal Flame Entertainment System OperationOperating the DVD System In TV Mode Switching Back to DVD OperationInstructions Description Part Number Quantity Parts ListCovers for CAL Flame DROP-INS Master Chef Series Warranty 1able 2able